2006 FORD S-MAX fuel pump

Fuel Ta\bk a\bd L\f\bes - 2.0L Duratorq-TDC\f
(85kW/115PS) - DW/2.0L Duratorq-TDC\f
(100kW/136PS) - DW/2.0L Duratorq-
TDC\f (103kW/140PS) - DW, Em\fss\fo\b
Requ\freme\bts: Stage IV - Fuel F\flter
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallat\fo\b
Spec\fal Tool(s)
Ge\b

eral Equ\fpme\bt
Removal
CA

UTION:\fM\bke\fsure\fth\bt\fthe\fignition\fkey\fis\fremoved.\f
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
310-110A\f
H\bnd\fPressure\fPump\fwith\fAd\bpter\fKit
\f
Fluid\fcont\biner
1. Refer\fto:\fDiesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. \f
3. \f
4. CAUTION:\fUse\flint\ffree\fcloth.\f
Protect\fthe\fgener\btor\fto\fprevent\fcont\bmin\btion.\f\f
5. Using\f\b\fsuit\bble\flength\fof\ffuel\fresist\bnt\ftube,\f dr\bin\fthe\ffuel\ffilter.\f
General \bqui\fment: Fluid\fcont\biner\f
\f
\f\f
\f\f
Стр. 1 из 4
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G834211&gui...procarmanuals.com
http://vnx.su

2.S\fecial Tool(s): 310-110A\f
3. O
per\bte\fthe\fh\bnd\fpressure\fpump\f\bt\fle\bst\f30\f
times.\f
4. CAUTION:\fThe\fst\brter\fmotor\foper\btion\f
m u

st\fnot\fexceed\f10\fseconds\f\bt\f\b\ftime.\fAfter\f
10\fseconds\fturn\fthe\fignition\fswitch\fto\f
position\f0\f\bnd\f\bllow\fthe\fst\brter\fmotor\fto\fcool\f
for\f30\fseconds\fbefore\foper\bting\fthe\fst\brter\f
motor\f\bg\bin.\f St\brt\fthe\fengine\f\bnd\f\bllow\fit\fto\fidle\funtil\fit\f
re
\bches\fnorm\bl\foper\bting\ftemper\bture\f
5. Stop\fthe\fengine.\f
6. S\fecial Tool(s): 310-110A\f
7. R

efer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sy s

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
\f
\f\f
\f\f
Стр. 3 из 4
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G834211&gui...procarmanuals.com
http://vnx.su

Fuel Ta\bk a\bd L\f\bes - 2.0L Duratorq-TDC\f
(85kW/115PS) - DW/2.0L Duratorq-TDC\f
(100kW/136PS) - DW/2.0L Duratorq-
TDC\f (103kW/140PS) - DW, Em\fss\fo\b
Requ\freme\bts: Stage IV - Fuel F\flter
Eleme\bt
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallat\fo\b
Spec\fal Tool(s)
Ge\b

eral Equ\fpme\bt
Removal WAR

NING:\fRefer\fto:\f Diesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\fPrec\butions \f(100-00\f
Gen

er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).\f
CAUTION:\fM\bke\fsure\fth\bt\fthe\fignition\fkey\fis\fremoved.\f
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
310-110A\f
H\bnd\fPressure\fPump\fwith\fAd\bpter\fKit
\f
Fluid\fcont\biner
1. \f
2. \f
3. CAUTION:\fUse\flint\ffree\fcloth.\f
Protect\fthe\fgener\btor\fto\fprevent\fcont\bmin\btion.\f\f
4. Using\f\b\fsuit\bble\flength\fof\ffuel\fresist\bnt\ftube,\f dr\bin\fthe\ffuel\ffilter.\f
\f
\f\f
\f\f
Стр. 1 из 5
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G837797&gui...procarmanuals.com
http://vnx.su

4. Disc\brd\fthe\fbl\bnking\fc\bps.\fRefer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sy s

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
Torque: 10\fNm
\f
5. S\fecial Tool(s): 310-110A\f
6. O

per\bte\fthe\fh\bnd\fpressure\fpump\f\bt\fle\bst\f30\f
times.\f
7. CAUTION:\fThe\fst\brter\fmotor\foper\btion\f
m u

st\fnot\fexceed\f10\fseconds\f\bt\f\b\ftime.\fAfter\f
10\fseconds\fturn\fthe\fignition\fswitch\fto\f
position\f0\f\bnd\f\bllow\fthe\fst\brter\fmotor\fto\fcool\f
for\f30\fseconds\fbefore\foper\bting\fthe\fst\brter\f
motor\f\bg\bin.\f St\brt\fthe\fengine\f\bnd\f\bllow\fto\fidle\funtil\fit\fre\bches\f
no
rm\bl\foper\bting\ftemper\bture\f
8. Stop\fthe\fengine.\f
9. S\fecial Tool(s): 310-110A\f
\f\f
\f
\f\f
Стр. 4 из
5
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G837797&gui...procarmanuals.com
http://vnx.su

Trouble\bcode\btable,\bprogrammable\bfuel-fired\bbooster\bheater\b
center\fvents\f\bir\foutlet\f
temper\bture\fsensor
90B600B10B600F\bult\fin\fcircuit\fof\fleft-h\bnd\f
footwell\f\bir\foutlet\f
temper\bture\fsensorGO\fto\fPinpoint\fTest\fM.\f
90B800B10B800Circuit\ffor\fpush\fbuttons,\f
EATC\fmodule\ff\bultyCLEAR\fthe\ff\bult\fmemory.
If\fthe\ff\bult\foccurs\f\bg\bin\f\bfter\f\b\f
function\bl\ftest,\fRENEW\fthe\fEATC\f
module.
90B900B10B900Circuit\fof\fblower\fcontrol\f
module\ff\bultyGO\fto\fPinpoint\fTest\fB.\f
9A6100B1A6100F\bult\fin\fcircuit\fof\finterior\f
temper\bture\fsensorGO\fto\fPinpoint\fTest\fO.\f
9A6300B1A6300Circuit\fof\fright-h\bnd\fsun\flo\bd\f
sensor\ff\bulty
GO\fto\fPinpoint\fTest\fN.\f
9A6400B1A6400Circuit\fof\fleft-h\bnd\fsun\flo\bd\f
sensor\ff\bultyGO\fto\fPinpoint\fTest\fN.\f
053500P053500F\bult\fin\fcircuit\fof\fev\bpor\btor\f
temper\bture\fsensorGO\fto\fPinpoint\fTest\fE.\f
E10000U210000Incomplete\fvehicle\f
configur\btion\fp\br\bmetersREFER\fto:\fModule\fConfigur\btion \f
(41
8-01\fModule\fConfigur\btion,\f
Gener\bl\fProcedures).
E10100U210100F\bulty\fconfigur\btion\fof\fthe\f
EATC\fmoduleREFER\fto:\f Module\fConfigur\btion \f
(41
8-01\fModule\fConfigur\btion,\f
Gener\bl\fProcedures).
F00000U300000Intern\bl\fcontrol\funit\ff\bultCLEAR\fthe\ff\bult\fmemory.
If\fthe\ff\bult\foccurs\f\bg\bin\f\bfter\f\b\f
function\bl\ftest,\fRENEW\fthe\fEATC\f
module.
F00616\f/\f F00617U300616\f/\fU300617Supply\fvolt\bge\fnot\fwithin\fthe\f
specified\fr\bnge\f(9\f-\f16\fV)
GO\fto\fPinpoint\fTest\f F.\f
\fau\bt code -
diagnostic unit
DTCDescriptionAction
B1A84959A8495F\bulty\fconfigur\btionCHECK\f\bnd\fCORRECT\fthe\f
configur\btion\fof\fthe\fsystem\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftool.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.
B1D22119D2211Temper\bture\fsensor\fcircuit,\f short\fto\fgroundRENEW\fthe\ffuel-fired\fbooster\f he\bter.
B1D22159D2215Temper\bture\fsensor\fcircuit,\f
open\fcircuit\for\fshort\fcircuit\fto\f volt\bgeRENEW\fthe\ffuel-fired\fbooster\f
he\bter.
B1D23139D2313Overhe\bting\fsensor\fcircuit,\fopen\fcircuitRENEW\fthe\ffuel-fired\fbooster\f he\bter.
B1D24119D2411Glow\fplug\fcircuit,\fshort\fto\fgroundRENEW\fthe\ffuel-fired\fbooster\f he\bter.
B1D24159D2415Glow\fplug\fcircuit,\fopen\fcircuit\for\fshort\fcircuit\fto\fvolt\bgeRENEW\fthe\ffuel-fired\fbooster\f he\bter.
B1D25119D2511Booster\fhe\bter\ffuel\fpump\f
circuit,\fshort\fcircuit\fto\fgroundGO\fto\fPinpoint\fTest\f S.\f
B1D25159D2515Booster\fhe\bter\ffuel\fpump\f
circuit,\fopen\fcircuit\for\fshort\f circuit\fto\fvolt\bgeGO\fto\fPinpoint\fTest\f S.\f
B1D26119D2611Combustion\f\bir\fblower\fmotor\f
circuit,\fshort\fto\fgroundRENEW\fthe\ffuel-fired\fbooster\f he\bter.
Стр. 3 из 92
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G545984&gui...procarmanuals.com
http://vnx.su

\fymptom\bChart\b
B1D26159D2615Combustion\f\bir\fblower\fmotor\fcircuit,\fopen\fcircuitRENEW\fthe\ffuel-fired\fbooster\f he\bter.
B1D2692\f/\fB1D26939D2692\f/\f9D2693Combustion\f\bir\fblower\fmotor\fspeed\foutside\fthe\ftoler\bnce\f r\bngeRENEW\fthe\ffuel-fired\fbooster\f he\bter.
B1D27119D2711Fuel-fired\fbooster\fhe\bter\f
(cool\bnt\fpump)\fcircuit,\fshort\f circuit\fto\fground,\foverlo\bdGO\fto\fPinpoint\fTest\f R.\f
B1D27159D2715Fuel-fired\fbooster\fhe\bter\f
cool\bnt\fpump\fcircuit,\fopen\f
circuit\for\fshort\fcircuit\fto\fvolt\bgeGO\fto\fPinpoint\fTest\f R.\f
U300017F00017B\bttery\fvolt\bge\ftoo\fhigh,\f
volt\bge\fgre\bter\fth\bn\f16\fV\f
(excess\fvolt\bge\f\bpplied\ffor\f more\fth\bn\f20\fseconds)DIAGNOSE\fthe\fb\bttery\f\bnd\fch\brging\f
system.
U300016F00016B\bttery\fvolt\bge\ftoo\flow,\fvolt\bge\f
less\fth\bn\f10.2\fV\f(undervolt\bge\f
\bpplied\ffor\fmore\fth\bn\f20\f seconds)
DIAGNOSE\fthe\fb\bttery\f\bnd\fch\brging\f
system.
If\fb\bttery\f\bnd\fch\brging\fsystem\f\bre\fOK:\fGO\fto\fPinpoint\fTest\f Q.\f
SymptomPossib\be SourcesAction
Blower\fmotor\ff\bulty\f/\finoper\btiveFuse(s)\f
Circuit(s)\f
Blower\frel\by.\f
Blower\fmotor\f
Blower\fresistor\f
\bssembly\f Blower\fswitch\f
Blower\fcontrol\fmodule\f
Electronic\f\butom\btic\f
temper\bture\fcontrol\f
(EATC)\fmodule\f
Centr\bl\felectric\bl\fbox\f
*
*
*
*
*
*
*
*
*Vehicles\fwith\fm\bnu\bl\f
temper\bture\fcontrol:\fGO\f
to\fPinpoint\fTest\f A.\f\f
Veh

icles\fwith\felectronic\f
\butom\btic\ftemper\bture\f
control:\fGO\fto\fPinpoint\f
Test\f B.\f\f
*
*
Air\fconditioning\finoper\btive\f(blower\f
motor\fOK)Fuse(s)\f
Circuit(s)\f
Qu\bntity\fof\frefriger\bnt\f
Clim\bte\fcontrol\fsystem\f
control\f\bssembly\f
Electronic\f\butom\btic\f
temper\bture\fcontrol\f
(EATC)\fmodule\f
Refriger\bnt\fpressure\f
tr\bnsducer\f A/C\fclutch\frel\by\f
Air\fconditioning\fclutch\f
Generic\fElectronic\f
Module\f(GEM)\f Powertr\bin\fcontrol\f
module\f(PCM)\f
Ambient\f\bir\f
temper\bture\fsensor\f
*
*
*
*
*
*
*
*
*
*
*
GO\fto\fPinpoint\fTest\f
E.\f\f
*
F\bulty\foper\btion\fof\fthe\frecircul\bted\f\bir\f
fl\bpFuse(s)\f
Circuit(s)\f
Actu\btor\f–\frecircul\bted\f
\bir\ffl\bp\f
Air\fconditioning\fcontrol\f
p\bnel\f Electronic\f\butom\btic\f
*
*
*
*
*
Vehicles\fwith\fm\bnu\bl\f
temper\bture\fcontrol:\fGO\f
to\fPinpoint\fTest\f C.\f\f
Ve h

icles\fwith\felectronic\f
\butom\btic\ftemper\bture\f
control:\fGO\fto\fPinpoint\f
Test\f D.\f\f
*
*
Стр. 4 из
92
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G545984&gui...procarmanuals.com
http://vnx.su

Pinpoint\bTests\b
(EATC)\fmodule\f
Sun\flo\bd\fsensor\fcircuit\ff\bulty\f-\fvehicles\f
with\felectronic\f\butom\btic\ftemper\bture\f
control\f(EATC)Circuit(s)\f
Sun\flo\bd\fsensor\f
Electronic\f\butom\btic\f
temper\bture\fcontrol\f
(EATC)\fmodule\f
*
*
*GO\fto\fPinpoint\fTest\f
N.\f\f
*
Interior\ftemper\bture\fsensor\fcircuit\f
f\bulty\f-\fvehicles\fwith\felectronic\f
\butom\btic\ftemper\bture\fcontrol\f(EATC)Circuit(s)\f
P\bssenger\f
comp\brtment\f
temper\bture\fsensor\f Electronic\f\butom\btic\f
temper\bture\fcontrol\f
(EATC)\fmodule\f
*
*
*GO\fto\fPinpoint\fTest\f
O.\f\f
*
Electric\fbooster\fhe\bter\finoper\btiveFuse(s)\f
Circuit(s)\f
Electric\fbooster\fhe\bter\f
Generic\fElectronic\f
Module\f(GEM)\f
Air\fconditioning\fcontrol\f
p\bnel\f Electronic\f\butom\btic\f
temper\bture\fcontrol\f
(EATC)\fmodule\f
*
*
*
*
*
*
GO\fto\fPinpoint\fTest\f
P.\f\f
*
Progr\bmm\bble\ffuel-fired\fbooster\fhe\bter\f
inoper\btiveFuse(s)\f
Circuit(s)\f
Progr\bmm\bble\ffuel-
fired\fbooster\fhe\bter\f\f
*
*
*GO\fto\fPinpoint\fTest\f
Q.\f\f
*
Fuel-fired\fbooster\fhe\bter\f(cool\bnt\f
pump)\finoper\btive\f-\fvehicles\fwith\f
progr\bmm\bble\ffuel-fired\fbooster\fhe\bterCircuit(s)\f
Fuel-fired\fbooster\f
he\bter\f-\fcool\bnt\fpump\f
*
*GO\fto\fPinpoint\fTest\f
R.\f\f
*
Booster\fhe\bter\ffuel\fpump\finoper\btiveCircuit(s)\f
Auxili\bry\fhe\bter\ffuel\f
pump\f
*
*GO\fto\fPinpoint\fTest\f
S.\f\f
*
PINPOINT\bTE\fT\bA\b:\bBLOWER\bMOTOR\bINOPERATIVE/INCORRECT\b
FUNCTION\b-\bVEHICLE\f\bWITH\bMANUAL\bTEMPERATURE\bCONTROL\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A1:\bCHECK\bTHE\bOPERATION\bOF\bTHE\bBLOWER\bMOTOR
Ignition\fswitch\fin\fposition\fII.\f1\b
Switch\fthe\fblower\fswitch\fthrough\f\bll\fswitch\f
settings.\f2\b
Is\fthe\fblower\fmotor\finoper\btive\fin\f\bll\fthe\fswitch\f
positions?\f
Yes\b
GO\fto\fA2.\f\f
No\b -

\fThe\fblower\fmotor\fis\fonly\finoper\btive\fin\fswitch\f
position\f4: GO\fto\fA14.\f\f
-
\fThe\fblower\fmotor\fis\finoper\btive\fin\fswitch\fpositions\f
1,\f2\f\bnd/or\f3: GO\fto\fA15.\f\f
A2:\bCHECK\bFU\fE\bF28
Ignition\fswitch\fin\fposition\f0.\f1\b
CHECK\fFuse\fF28\f(EJB).\f2\b
Is\fthe\ffuse\fOK?\f
Yes\b
GO\fto\fA3.\f\f
Стр. 6 из 92
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G545984&gui...procarmanuals.com
http://vnx.su

Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fme\bsured?\f
Yes\bCHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fprogr\bmm\bble\f
fuel-fired\fbooster\fhe\bter.\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\f
No\b LOCATE\f\bnd\fREPAIR\fthe\fopen\fcircuit\fbetween\fthe\f
progr\bmm\bble\ffuel-fired\fbooster\fhe\bter\f\bnd\fground\f
connection\fG1D132-A\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT\bTE\fT\bR\b:\bFUEL-FIRED\bBOO\fTER\bHEATER\b(COOLANT\bPUMP)\b
INOPERATIVE\b-\bVEHICLE\f\bWITH\bPROGRAMMABLE\bFUEL-FIRED\bBOO\fTER\b
HEATER\b
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
R1:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bFUEL-FIRED\bBOO\fTER\bHEATER\b(COOLANT\b
PUMP)\bAND\bTHE\bPROGRAMMABLE\bFUEL-FIRED\bBOO\fTER\bHEATER\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC1HF02\ffrom\fthe\ffuel-fired\fbooster\fhe\bter\f(cool\bnt\f
pump).\f2\b
Disconnect\fConnector\fC1HF01-C\ffrom\fthe\fprogr\bmm\bble\ffuel-fired\fbooster\f
he\bter.\f3\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fprogr\bmm\bble\ffuel-fired\fbooster\f
he\bter,\fconnector\fC1HF01-C,\fpin\f9,\fcircuit\fRHF03A\f(WH/VT),\fwiring\f
h\brness\fside\f\bnd\fthe\ffuel-fired\fbooster\fhe\bter\f(cool\bnt\fpump),\fconnector\f
C1HF02,\fpin\f2,\fcircuit\fRHF03A\f(WH/VT),\fwiring\fh\brness\fside.\f4\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fR2 .\f\f
No\b L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fRHF03A\f(WH/VT)\fbetween\fthe\f
progr\bmm\bble\ffuel-fired\fbooster\fhe\bter\f\bnd\fthe\ffuel-fired\fbooster\fhe\bter\f
(cool\bnt\fpump)\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
R2:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bFUEL-FIRED\bBOO\fTER\bHEATER\b(COOLANT\b
PUMP)\bAND\bTHE\bPROGRAMMABLE\bFUEL-FIRED\bBOO\fTER\bHEATER\bFOR\bOPEN\bCIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fprogr\bmm\bble\ffuel-fired\fbooster\f
he\bter,\fconnector\fC1HF01-C,\fpin\f10,\fcircuit\fCHF03A\f(GN/OG),\fwiring\f
h\brness\fside\f\bnd\fthe\ffuel-fired\fbooster\fhe\bter\f(cool\bnt\fpump),\fconnector\f
C1HF02,\fpin\f1,\fcircuit\fCHF03A\f(GN/OG),\fwiring\fh\brness\fside.\f1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b RENEW\fthe\ffuel-fired\fbooster\fhe\bter\f(cool\bnt\fpump).\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
No\b
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fCHF03A\f(GN/OG)\fbetween\fthe\f
progr\bmm\bble\ffuel-fired\fbooster\fhe\bter\f\bnd\fthe\ffuel-fired\fbooster\fhe\bter\f
(cool\bnt\fpump)\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f \f\f
Стр. 89 из
92
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G545984&gui...procarmanuals.com
http://vnx.su