2006 FORD S-MAX fuel pump

Fuel Ta\bk a\bd L\f\bes - 2.0L EcoBoost SCT\f
(149kW/203PS) - MI4/2.0L Duratec-HE
(107kW/145PS) - MI4/2.0L Duratec-HE
Flex Fuel (107kW/145PS) - MI4/2.3L
Duratec-HE (118kW/160PS) - MI4/2.5L
Duratec (162kW/220PS) - VI5 - Fuel
F\flter
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallat\fo\b
Removal
I\b

stallat\fo\b 1.
NOTE:\fThe\ffuel\ffilter\fis\f\bn\fintegr\bl\fp\brt\fof\fthe\f
fu

el\fpump\f\bnd\fsender\funit.\f
Remove\fthe\ffuel\fpump\f\bnd\fsender\funit.\f
R e

fer\fto:\f Fuel\fPump\f\bnd\fSender\fUnit\f(310-01A\f
Fue

l\fT\bnk\f\bnd\fLines\f-\f2.0L\fEcoBoost\fSCTi\f
(149kW/203PS)\f-\fMI4/2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4/2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
Стр. 1 из 1
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Fuel Ta\bk a\bd L\f\bes - 2.0L EcoBoost SCT\f
(149kW/203PS) - MI4/2.0L Duratec-HE
(107kW/145PS) - MI4/2.0L Duratec-HE
Flex Fuel (107kW/145PS) - MI4/2.3L
Duratec-HE (118kW/160PS) - MI4/2.5L
Duratec (162kW/220PS) - VI5 - Fuel
Pump a\bd Se\bder U\b\ft
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallat\fo\b
Spec\fal Tool(s)
Removal
WAR

NING:\fRefer\fto:\f Petrol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\fHe\blth\f\bnd\fS\bfe
ty\f
Prec\butions \f(100-00\fGener\bl\fInform\btion,\fDescription\f\bnd\fOper\btio
n).\f
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
All\fvehicles\f
Ve

hicles\fwith\ffuel\ffired\fbooster\fhe\bter\f
All\fvehicles\f
310-069\f
Wrench,\fFuel\fT\bnk\fSender\fUnit
\f
1. Remove\fthe\ffuel\ft\bnk.\f Refer\fto:\f Fuel\fT\bnk \f(310-01A\fFuel\fT\bnk\f\bnd\f
Lin

es\f-\f2.0L\fEcoBoost\fSCTi\f(149kW/203PS)\f-\f
MI4/2.0L\fDur\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\f
Dur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4/2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
2. Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
3. Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sy s

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
4. Special\bTool(\f):\b 310-069\f
To r

que:\b 85\fNm
\f
\f
\f\f
\f\f
Стр. 1 из 2
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Fuel Ta\bk a\bd L\f\bes - 1.8L Duratorq-TDC\f
(74kW/100PS) - Ly\bx/1.8L Duratorq-
TDC\f (92kW/125PS) - Ly\bx - Fuel Ta\bk
a\bd L\f\bes
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descr\fpt\fo\b a\bd Operat\fo\b
Ge\beral overv\few
Ve

hicles\fwith\f1.8L\fDur\btorq-TDCi\f(Kent)\fdiesel\fengine\f
\f\f
Descr\fpt\fo\b
Fuel\ffilter\ffuel\fsupply\fline\f
Fuel\freturn\fline\f
Fuel\ffilter\f
Fuel\finjector\ffuel\freturn\flines\f
Fuel\fpump\ffuel\freturn\fline\f
Fuel\ffilter\fto\ffuel\fpump\ffuel\fsupply\fline\f
Vehicles\fwith\f2.0L\fDur\btorq-TDCi\f(DW)\fdiesel\fengine\f Item
1
2
3
4
5
6
\f
Part Number -
-
-
-
-
-
Стр. 1 из 8
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\f\fDescr\fpt\fo\b
Fuel\freturn\fline\f
Fuel\ffilter\ffuel\fsupply\fline\f
Fuel\fpump\f
Fuel\fpump\ffuel\freturn\fline\f
Fuel\fpump\ffuel\fsupply\fline\f
Fuel\finjector\ffuel\freturn\fline\f
Fuel\ffilter\f
All\fvehicles\f Item
1
2
3
4
5
6
7
\f
Part Number -
-
-
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-
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-
Стр. 2 из 8
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Fuel f\flter - veh\fcles w\fth 1.8L Duratorq-TDC\f (Ke\bt) d\fesel e\bg\f\be
\f\f
Descr\fpt\fo\b
Fuel\ffilter\ftop\fshield\f\f
Fuel\ffilter\fbleed\fscrew\f\f
Fuel\ffilter\fhousing\f
Fuel\ffilter\fdr\bin\fscrew\f\f
Fuel\ffilter\ffuel\fsupply\fline\f\f
Fuel\ffilter\fto\ffuel\fpump\ffuel\fsupply\fline\f
The\f1.8L\fDur\btorq-TDCi\f(Kent)\fdiesel\fengine\ffuel\ffilter\fis\floc\bted\f\bbove\fthe\ftr\bnsmission\f
\bn
d\fis\f\btt\bched\fto\fthe\fcylinder\fhe\bd\fby\fme\bns\fof\f\b\ffuel\ffilter\fret\bining\fbr\bcket.\fThe\ffuel\f
filter\fh\bs\f\bn\felectric\ffuel\fhe\bter\fwhich\fis\floc\bted\fnext\fto\fthe\ffuel\fpump\ffuel\fsupply\fline.\f
When\fthe\ffuel\ftemper\bture\fis\fbelow\f15ºC,\f\b\fv\blve\finside\fthe\ffuel\ffilter\fopens,\f\bllowing\ffuel\f
which\fis\fpre-he\bted\fby\fthe\ffuel\fpump\fto\fbe\frecircul\bted\fb\bck\fthrough\fthe\ffuel\ffilter\fto\fthe\f
fuel\fpump.\fThis\f\bids\fengine\fperform\bnce\fduring\fw\brm-up.\f
Fuel\fis\fdelivered\fthrough\fthe\ffuel\fsupply\fline\fto\fthe\ffuel\ffilter.\fThe\ffuel\ffilter\fcle\bns\fthe\ffuel\f
of\fw\bter\f\bnd\fcont\bmin\bnts.\fUnused\ffuel\fis\freturned\fto\fthe\ffuel\ft\bnk\fthrough\fthe\ffuel\fpump\f
fuel\freturn\fline.\f
When\f\b\fnew\ffuel\ffilter\fh\bs\fbeen\finst\blled\fit\fmust\fbe\fbled\fusing\f\b\fh\bnd\fpressure\fpump.\fM\bke\f
sure\fth\bt\fthe\f\brrows\findic\bting\fthe\fdirection\fof\ffuel\fflow\fis\fpointing\ftow\brds\fthe\ffuel\ffilter.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f Fuel\fFilter\f(310-01B\fFuel\fT\bnk\f\bnd\fLines\f-\f1.8L\f
Item
1
2
3
4
5
6
\f
Part Number -
-
-
-
-
-
Стр. 6 из 8
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Dur\btorq-TDCi\f(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
Fuel f\flter - veh\fcles w\fth 2.0L Duratorq-TDC\f (DW) d\fesel e\bg\f\be
\f\f
Descr\fpt\fo\b
Fuel\ffilter\fcr\bsh\fprotection\ftop\fshield\f\f
Fuel\ffilter\fbleed\fscrew\f\f
Fuel\ffilter\fhousing\f
W\bter\fin\ffuel\fsensor\f\f
Fuel\ffilter\fto\ffuel\fpump\ffuel\fsupply\fline\funion\f
Fuel\ffilter\fdr\bin\fscrew\f
Fuel\ffilter\ffuel\fsupply\fline\funion\f
The\f2.0L\fDur\btorq-TDCi\f(DW)\fdiesel\fengine\ffuel\ffilter\fis\floc\bted\f\bbove\fthe\fgener\btor\f\bnd\fis\f
\bt
t\bched\fto\fthe\fcylinder\fhe\bd\fby\fme\bns\fof\f\b\ffuel\ffilter\fret\bining\fbr\bcket,\f\b\ffuel\ffilter\fspl\bsh\f
shield\f\bnd\f\b\ffuel\ffilter\fcr\bsh\fprotection\fshield\f\bre\fmounted\fto\fthe\fret\bining\fbr\bcket.\fThe\ffuel\f
filter\fh\bs\f\bn\felectric\ffuel\fhe\bter\fwhich\fis\floc\bted\fnext\fto\fthe\ffuel\ffilter\finlet\fpipe.\f
When\fthe\ftemper\bture\fis\fbelow\f15ºC,\f\b\fv\blve\finside\fthe\ffuel\ffilter\fopens\f\bllowing\ffuel\fwhich\f
is\fpre-he\bted\fby\fthe\ffuel\fpump\fto\fbe\frecircul\bted\fb\bck\fthrough\fthe\ffuel\ffilter\fto\fthe\ffuel\f
pump.\fThis\f\bids\fengine\fperform\bnce\fduring\fw\brm\fup.\f
Fuel\fis\fdelivered\fthrough\fthe\ffuel\fsupply\flines\fto\fthe\ffuel\ffilter.\fThe\ffuel\ffilter\fcle\bns\fthe\ffuel\f
of\fw\bter\f\bnd\fcont\bmin\bnts.\fUnused\ffuel\fis\freturned\fto\fthe\ffuel\ft\bnk\fthrough\fthe\ffuel\fpump\fItem
1
2
3
4
5
6
7
\f
Part Number -
-
-
-
-
-
-
Стр. 7 из 8
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return\fline.\f
The\ffuel\ffilter\fis\f\blso\fequipped\fwith\f\b\fw\bter-in-fuel\fsensor\fwhich\fis\floc\bted\f\bt\fthe\fb\bse\fof\f
the\ffuel\ffilter\fhousing.\fThis\fsensor\fme\bsures\fthe\f\bmount\fof\fw\bter\fwhich\fh\bs\fcollected\fin\fthe\f
fuel\ffilter\felement.\fIf\fthe\fqu\bntity\fof\fw\bter\fpresent\fis\fgre\bter\fth\bn\f90\fml\fthen\f\b\fw\brning\f
indic\btor\floc\bted\fon\fthe\finstrument\fcluster\fis\fillumin\bted\f\bnd\fthe\ffuel\ffilter\felement\fshould\f
then\fbe\fdr\bined\fof\fw\bter.\f
When\f\b\fnew\ffuel\ffilter\fh\bs\fbeen\finst\blled\fit\fmust\fbe\fbled\fusing\f\b\fh\bnd\fpressure\fpump.\fM\bke\f
sure\fth\bt\fthe\f\brrows\findic\bting\fthe\fdirection\fof\ffuel\fflow\fis\fpointing\ftow\brds\fthe\ffuel\ffilter.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\fFuel\fFilter\f(310-01C\fFuel\fT\bnk\f\bnd\fLines\f-\f2.0L\f
Dur

\btorq-TDCi\f(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(103kW/140PS)\f-\fDW,\fEmission\fRequirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Fuel ta\bk ve\bt valve
\f\f
Descr\fpt\fo\b
Fuel\ft\bnk\fvent\fv\blve\f
Fuel\ft\bnk\fventil\btion\fis\f\bchieved\fby\f\b\ffuel\ft\bnk\fvent\fv\blve\f\bnd\fthe\ffuel\flimit\fvent\fv\blve,\f
wh
ich\fis\finst\blled\finto\fthe\ftop\fof\fthe\ffuel\ft\bnk\f\bnd\fwill\fprevent\ffuel\floss\ffrom\fthe\ffuel\ft\bnk\fif\f
the\fvehicle\fbecomes\finverted.\f
F\fll l\fm\ft ve\bt valve
\f\f
Descr\fpt\fo\b
Fill\flimit\fvent\fv\blve\f
The\ffill\flimit\fvent\fv\blve\fis\f\bn\fintermedi\bte\fventil\btion\fv\blve\fbetween\fthe\ffuel\ft\bnk\fvent\fv\blve\f
\bnd\fthe\f\btmosphere.\f
The\ffill\flimit\fvent\fv\blve\f\bllows\fthe\ffuel\ft\bnk\fto\fbe\ffilled\fto\fits\fm\bximum,\fby\fexpelling\fthe\f\bir\f
within\fthe\ffuel\ft\bnk\fto\f\btmosphere.\f
The\ffill\flimit\fvent\fv\blve\f\blso\f\bcts\f\bs\f\b\ffuel\ft\bnk\fbre\bther\fwith\f\b\fdust\ffilter.\fIf\fthis\fdust\ffilter\f
becomes\fblocked\for\frestricted\fduring\fthe\fvehicle's\flifetime,\fproblems\fwill\fbe\fexperienced\f
with\fdr\bining\fthe\ffuel\ft\bnk.\fAlso\fthere\fcould\fbe\f\b\fpossibility\fof\ffuel\ft\bnk\fdeform\btion\fif\fthe\f
dust\ffilter\fis\fblocked.\f Item
1
I t

em
1 \f\fPart Number
-
\f\f
Part Number-
Стр. 8 из 8
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Fuel Ta\bk a\bd L\f\bes - 1.8L Duratorq-TDC\f
(74kW/100PS) - Ly\bx/1.8L Duratorq-
TDC\f (92kW/125PS) - Ly\bx - Fuel F\flter
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallat\fo\b
Spec\fal Tool(s)
Ge\b

eral Equ\fpme\bt
Removal
CA

UTION:\fM\bke\fsure\fth\bt\fthe\fignition\fkey\fis\fremoved.\f
310-110A\f
H\bnd\fPressure\fPump\fwith\fAd\bpter\fKit
\f
Fluid\fcont\biner 1. Refer\fto:\fDiesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. \f
3. \f
4. Cle\bn\fthe\ffuel\ffilter,\ffuel\fsupply\flines\f\bnd\f surrounding\f\bre\bs.\f
Refer\fto:\f Fuel\fInjection\fComponent\fCle\bning\f
(3 0

3-04D\fFuel\fCh\brging\f\bnd\fControls\f-\f1.8L\f
Dur\btorq-TDCi\f(74kW/100PS)\f-\fLynx/1.8L\f
Dur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\fGener\bl\f
Procedures).\f
5. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\f
\f\f
\f\f
Стр. 1 из
4
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