2006 FORD S-MAX fuel pump

Component\bTests\b
Blower\brelay\bH402\b
of\fthe\fsystem.\f
PINPOINT\bTE\fT\b\f\b:\bBOO\fTER\bHEATER\bFUEL\bPUMP\bINOPERATIVE\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
\f1:\bCHECK\bFOR\bOPEN\bCIRCUIT\bBETWEEN\bTHE\bBOO\fTER\bHEATER\bFUEL\bPUMP\bAND\bTHE\b
FUEL-FIRED\bBOO\fTER\bHEATER\b
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC3HF02\ffrom\fthe\fbooster\f
he\bter\ffuel\fpump.\f2\b
Disconnect\fConnector\fC1HF01-C\ffrom\fthe\ffuel-fired\f
booster\fhe\bter.\f3\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fprogr\bmm\bble\f
fuel-fired\fbooster\fhe\bter,\fconnector\fC1HF01-C,\fpin\f
7,\fcircuit\fCHF01A\f(BN/BU),\fwiring\fh\brness\fside\f\bnd\f
the\fbooster\fhe\bter\ffuel\fpump,\fconnector\fC3HF02,\fpin\f
1,\fcircuit\fCHF01C\f(BN/BU),\fwiring\fh\brness\fside.\f
4\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fS2.\f\f
No\b L

OCATE\f\bnd\fREPAIR\fthe\fopen\fcircuit\fbetween\fthe\f
progr\bmm\bble\ffuel-fired\fbooster\fhe\bter\f\bnd\fthe\f
booster\fhe\bter\ffuel\fpump\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
\f2:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bBOO\fTER\bHEATER\bFUEL\bPUMP
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fbooster\fhe\bter\f
fuel\fpump,\fconnector\fC3HF02,\fpin\f2,\fcircuit\fGD152F\f
(BK/BU),\fwiring\fh\brness\fside.\f1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b RENEW\fthe\fbooster\fhe\bter\ffuel\fpump.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fground\fconnection\fG4D151\f\bnd\fthe\fbooster\f
he\bter\ffuel\fpump\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
\f\f
\f\f
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Auxiliar\b Clima\fe Con\frol - Fuel Fired
Boos\fer Hea\ferS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
Principles of Opera\fion
Th

e\ffuel-fired\f\bddition\bl\fhe\bter\fprovides\fextr\b\fhe\bt\fto\fthe\fp\bssenger\fcomp\brtment\fif\fthe\f
he\bt\femitted\fby\fthe\fengine\fis\fnot\fsufficient\f(boost\fhe\bter\ffunction).\f
By\fburning\ffuel,\fthe\ffuel-fired\f\bddition\bl\fhe\bter\fgener\btes\fhe\bt\fwhich\fis\fconveyed\fvi\b\fthe\f
cool\bnt\fcircuit\fto\fthe\fengine\f\bnd\fthe\fp\bssenger\fcomp\brtment.\f
If\f\b\ffuel-fired\fbooster\fhe\bter\fis\ffitted,\fthere\fis\fno\felectric\fbooster\fhe\bter\f
Schema\fic represen\fa\fion - vehicles wi\fh non-programmable addi\fional hea\fer
\f\f
Descrip\fion
Vehicle\fengine\f
Fuel\fpump\fmodule\f
Fuel\ft\bnk\f
He\bt\fexch\bnger\fwith\fblower\fmotor\f
Auxili\bry\fHe\bters\f
Exh\bust\fpipe\f
Air\finlet\f
Schema\fic represen\fa\fion - vehicles wi\fh programmable addi\fional hea\fer I\fem
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\f\fDescrip\fion
Vehicle\fengine\f
Fuel\fpump\fmodule\f
Fuel\ft\bnk\f
He\bt\fexch\bnger\fwith\fblower\fmotor\f
Fuel\ffired\fbooster\fhe\bter\f
Air\finlet\f
Exh\bust\fpipe\f
W\bte\fpump\f
Overview - Fuel-fired addi\fional hea\fer I\fem
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The\ffuel\fpowered\fbooster\fhe\bter\fneeds\fto\fbe\ffilled\fbefore\fbeing\foper\bted\ffor\fthe\ffirst\ftime.\f
Activ\btion\fof\fthe\ffuel\fpump\ffor\fthe\ffuel\fpowered\fbooster\fhe\bter\fis\fcontrolled\fby\fthe\f
di\bgnostic\funit.\f
Fuel fired boos\fer hea\fer The\ffuel\fpowered\fbooster\fhe\bter\fh\bs\fthe\ffollowing\fintern\bl\felectric\bl\fcomponents:\f

Fuel-fired\f\bddition\bl\fhe\bter\fcontrol\fmodule\f\f

Combustion\fAir\fBlower\f\f

Glow\fPlug\f\f

W\bter\ftemper\bture\fsender\funit\f\f

Overhe\bting\fsensor\f\f

Fuel\fprehe\bter\f(diesel\fvehicles\fonly)\f
The\ffuel\fpowered\fbooster\fhe\bter\fh\bs\fthe\ffollowing\fextern\bl\felectric\bl\fcomponents:\f

W\bte\fpump\f\f

Fuel\fpump\fmodule\f\f

Remote\fst\brt\fequipment\f(speci\bl\f\bccessory)\f
Fuel-fired addi\fional hea\fer con\frol module
T h

e\ffuel\fpowered\fbooster\fhe\bter\fmodule\fis\ffitted\fwith\f\bn\fextern\bl\fcentr\bl\fconnector\ffor\f
connecting\fit\fto\fthe\fvehicle,\f\b\fcool\bnt\fpump\f\bnd\f\b\ffuel\fpump.\fThe\fother\f3\fconnectors\f\bre\f
covered\fby\f\b\fpl\bstic\fcover\f\bnd\f\bre\fused\ffor\fthe\fintern\bl\felectric\bl\fcomponents.\fThe\fblower\f
motor\fis\fconnected\fdirectly\fto\fthe\ffuel\fpowered\fbooster\fhe\bter\fmodule\fbo\brd\ffrom\f
underne\bth\fwith\f2\fpins.\fThe\ffuel\fpowered\fbooster\fhe\bter\fmodule\freceives\fsign\bls\ffrom\fthe\f
individu\bl\ftemper\bture\fsensors\f\bnd\fother\fcomponents.\fB\bsed\fon\fthis\fd\bt\b,\fthe\ffuel\fpowered\f
booster\fhe\bter\fmodule\fcontrols\fits\fst\brt-up,\fpower\f\bnd\fswitch\foff.\fThe\ffuel\fpowered\fbooster\f
he\bter\fmodule\fconst\bntly\fmonitors\fwhether\ff\bults\foccur\fin\fthe\fsystem\fduring\foper\btion\f\bnd\f
s\bves\fthese\f\bs\ff\bult\fcodes.\f
Wa\fe pump \f\f
\f\f
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The\fcool\bnt\fpump\fis\floc\bted\fto\fthe\fre\br\fof\fthe\fengine\fcomp\brtment\fne\br\fthe\fbulkhe\bd.\fThe\f
cool\bnt\fpump\fis\fpowered\fby\f\b\fbuilt-in\felectric\fmotor\f\bnd\fcircul\btes\fthe\fcooling\ffluid\fin\fthe\f
engine\fcooling\fsystem.\f
Fuel pump module
The\ffuel\fpump\fis\f\bn\felectric\freciproc\bting\fpump\fth\bt\fmeters\fthe\fcorrect\fqu\bntity\fof\ffuel\ffor\f
the\ffuel\fpowered\fbooster\fhe\bter.\fThe\fpower\fsupply\ffor\fthe\ffuel\fpump\fis\fconnected\fto\fthe\f
fuel\fpowered\fbooster\fhe\bter\fmodule.\fBy\fpulsing\fthe\fvolt\bge\fsupply\f\bt\f\b\fv\brying\ffrequency,\f
the\ffuel\fpowered\fbooster\fhe\bter\fmodule\fc\bn\fregul\bte\fthe\fqu\bntity\fof\ffuel\fsupplied\ffor\f
combustion.\fThe\ffuel\fpump\fis\floc\bted\fclose\fto\fthe\ffuel\ft\bnk\f\bnd\fis\fconnected\fto\fthe\ffuel\f
t\bnk\fby\f\b\fsep\br\bte\ft\bnk\fconnection\fwithout\f\b\ffilter.\f
ECT sensor
The\ffuel\fpowered\fbooster\fhe\bter\fmodule\fuses\fthe\fcool\bnt\ftemper\bture\fsensor\fto\fdetermine\f
the\fcool\bnt\ftemper\bture,\fwhich\fit\fthen\fuses\fto\fset\fthe\fst\brting\f\bnd\fstopping\ftime.\fThe\f
cool\bnt\ftemper\bture\fsensor\fis\finst\blled\fnext\fto\fthe\foverhe\bting\fsensor\fbelow\f\b\fcover\fon\fthe\f
underside\fof\fthe\ffuel\fpowered\fbooster\fhe\bter.\f
Overhea\fing sensor \f\f
\f\f
\f\f
Стр. 7 из
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Auxiliar\b Clima\fe Con\frol - Fuel Fired
Boos\fer Hea\fer Fuel PumpS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\falla\fion
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f\f
Ins\falla\fion 1. Refer\fto:\f
Pe
trol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\f
He\bl
th\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf

orm\btion,\fDescription\f\bnd\fOper\btion).\f
Refer\fto:\f Diesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. CAUTION:\fAll\fopenings\fmust\fbe\fclosed.\f
U s

e\fnew\fbl\bnking\fc\bps.\f
Refer\fto:\f Sp
ring\fLock\fCouplings \f(310-00\fFuel\f
Sys
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
Torque:\b 8\fNm
\f
1. Inst\bll\fthe\fcomponents\fin\freverse\forder.\f
\f\f
Стр. 1 из
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module\f
Powertr\bin\fcontrol\fmodule\f(PCM)\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
PCM\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AG.\f
\f
*
Supplement\bl\frestr\bint\fcontrol\fmodule\f(RCM)\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool
Fuse(s)\f
Circuit(s)\f
Supplement\bl\frestr\bint\fcontrol\f
module\f(RCM)\f
*
*
*
GO\fto\f
Pinpoint\f
Test\f AB.\f\f
*
Audio\fsystem\fcontrol\fp\bnel\fnot\fcommunic\bting\f
with\fthe\fFord\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Audio\fsystem\fcontrol\fp\bnel\f
*
*
*GO\fto\f
Pinpoint\f
Test\f F.\f\f
*
Power\fsteering\fpump\fmodule\fnot\fcommunic\bting\f
with\fthe\fFord\f\bpproved\fdi\bgnostic\ftool
Fuse(s)\f
Circuit(s)\f
Power\fsteering\fpump\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AD.\f
\f
*
Instrument\fcluster\fnot\fcommunic\bting\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Instrument\fcluster\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AH.\f\f
*
Tr\bnsmission\fcontrol\fmodule\f(TCM)\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
TCM\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AI.\f\f
*
F\bulty\fcommunic\btions\fbetween\fthe\fmodules\f
(MM\fCAN\fbus)Circuit(s)\f
Instrument\fcluster\f
Audio\fsystem\fcontrol\fp\bnel\f
Bluetooth/voice\fcontrol\f
module\f CD\fch\bnger\f
DVD\fdrive\f
N\bvig\btion\fsystem\ftouch\f
screen\f
*
*
*
*
*
*
*GO\fto\f
Pinpoint\f
Test\f AL.\f\f
*
F\bulty\fcommunic\btions\fbetween\fthe\fmodules\f(HS\f
CAN\fbus)
Circuit(s)\f
ABS\fmodule\for\fESP\fmodule\f
Tr\bnsmission\fcontrol\funit\f
(TCM)\f-\fvehicles\fwith\f
\butom\btic\ftr\bnsmission\f
Power\fsteering\fpump\fmodule\f
P\brking\fbr\bke\fmodule\f
Y\bw\fr\bte\f/\fl\bter\bl\f\bcceler\btion\f
sensor\fLights\fcontrol\fmodule\f(LCM)\f
Collision\fw\brning\fmodule\f
Generic\fElectronic\fModule\f
(GEM)\f Steering\fwheel\fmodule\f
Shock\f\bbsorber\fcontrol\f
module\f
Powertr\bin\fcontrol\fmodule\f
(PCM)\f
*
*
*
*
*
*
*
*
*
*
*
*
GO\fto\f
Pinpoint\f
Test\f AK.\f\f
*
F\bulty\fcommunic\btions\fbetween\fthe\fmodules\f
(MS\fCAN\fbus)Circuit(s)\f
Instrument\fcluster\f
Electronic\f\butom\btic\f
temper\bture\fcontrol\f(EATC)\f
module\f
Supplement\bl\frestr\bint\fcontrol\f
module\f(RCM)\f P\brking\f\bid\fmodule\f
Tr\biler\fcoupling\fmodule\f
Auxili\bry\fclim\bte\fcontrol\f
module\f
Fuel\ffired\fbooster\f
*
*
*
*
*
*
*
*
GO\fto\f
Pinpoint\f
Test\f AJ.\f\f
*
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Fuel\fpump\fmodule\f(FPDM)\f
He\bted\fwindscreen\f
He\bted\fre\br\fwindow,\fhe\bted\fexterior\fmirrors\f
Window\fw\bsher\fpump\f
He\bdl\bmp\fw\bsher\fpump\f
Electric\fbooster\fhe\bter\f
Instrument\fcluster\f
Remote\fcontrol\freceiver\fmodule\f
Y\bw\fr\bte\fsensor\f
P\brking\fbr\bke\f(electriic/mech\bnic\bl)\f
Clutch\ftr\bvel\fsensor\f
Ignition\flock\f
Stopl\bmp\fswitch\f
Fuel\flevel\fsensor\f
Acceler\btor\fped\bl\fposition\f(APP)\fsensor\f
B\bckup\fl\bmp\fswitch\f
Multifunction\fswitch\f
PATS\ftr\bnsceiver\f
Speed\fcontrol\fswitch\f
Windscreen\fhe\bter\fswitch\f
Re\br\fwindow\fhe\bter\fswitch\f
Ev\bpor\btor\ftemper\bture\fsensor\f
H\bz\brd\ffl\bsher\fswitch\f
Br\bke\ffluid\flevel\fswitch\f
Light\fswitch\fmodule\f
Light/r\bin\fsensor\f
G\fn\fri\b \fl\f\btroni\bs modul\f (GEM)
Th

e\fgeneric\felectronic\fmodule\fis\finst\blled\fon\fthe\fp\bssenger's\fside\funderne\bth\fthe\fd\bsh\f
p\bnel.\f
It\frepl\bces\fsep\br\bte\fcomponents\fsuch\f\bs\fthe\fcentr\bl\flocking\fmodule,\fthe\ftimer\frel\by\f\bnd\fthe\f
fuse\fbox\fin\fthe\fp\bssenger\fcomp\brtment.\f
It\fconsists\fof\f\b\fpower\fdistribution\fsection\f(including\ffuses\f\bnd\frel\bys)\f\bnd\f\bn\felectronic\f
control\fmodule,\fwhich\fcontrols\fthe\foper\btion\fof\fmost\fof\fthe\felectronic\fconvenience\fsystems.\f
New\fvehicles\f\bre\fsupplied\fwith\fdifferent\fversions\fof\fthe\fGEM\f(depending\fon\fthe\fequipment\f
specific\btion\fof\fthe\fvehicle).\fOnly\fone\fversion\fis\f\bv\bil\bble\ffor\fservice\frep\bir\fwork.\fWhen\f 7
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05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511840&gui...procarmanuals.com
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