2006 FORD S-MAX fuel pump

Alw\bys\fc\brry\fout\fthe\fcle\bning\fprocess\fbefore\fc\brrying\fout\f\bny\frep\birs\fto\fthe\ffuel\f
injection\fsystem\fcomponents\fto\fprevent\fforeign\fm\btter\fingress\fto\fthe\fcomponents.\f
The\fgener\btor\fmust\fbe\fprotected\ffrom\fcont\bmin\btion.\fF\bilure\fto\ffollow\fthis\f
instruction\fm\by\fresult\fin\ff\bilure\fof\fthe\fgener\btor.\f
Protect\fthe\fgener\btor\fwith\flint-free\fm\bteri\bl\fto\f
prevent\fcont\bmin\btion.\f1
Disconnect\fthe\ffuel\ffilter\ffuel\fsupply\fline\fquick\f
rele\bse\fcoupling.\f\f
REFER\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
2
Inst\bll\fthe\fspeci\bl\ftool\fbetween\fthe\ffuel\ffilter\ffuel\f
supply\fline\fquick\frele\bse\fcoupling\f\bnd\fthe\ffuel\f
filter\funion.\f
3
Oper\bte\fthe\fh\bnd\fpressure\fpump.\f\f4
Observe\fthe\fflow\fof\ffuel\fin\fthe\fcle\br\fpl\bstic\ffuel\f
pipe\fin\fthe\ffuel\fpump\ffuel\freturn\fline.\f5
Does\fthe\ffuel\ffrom\fthe\ffuel\ft\bnk\fflow\ffreely\fwith\fno\f
restrictions?\f
Ye\b
GO\fto\fPinpoint\fTest\f B.\f\f
No R

EPAIR\for\fINSTALL\f\b\fnew\ffuel\ffilter\ffuel\fsupply\f
line.\f
\f\f
\f\f
\f\f
Стр. 12 из
12
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Fuel Sy\btem - \feneral Information - Fuel
Sy\btem Pre\b\bure Relea\beS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\feneral Procedure\b
Relea\be
1. Refer\fto:\f Pe
trol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\f
He\bl
th\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf

orm\btion,\fDescription\f\bnd\fOper\btion).\f
2. Remove\fthe\ffuel\fpump\f\bnd\fsender\funit\ffuse.\f
3. St\brt\fthe\fengine\f\bnd\f\bllow\fit\fto\fidle\funtil\fthe\f engine\fst\blls.\f
4. Cr\bnk\fthe\fengine\ffor\f\bpproxim\btely\ffive\fseconds\f to\fm\bke\fsure\fth\bt\fthe\ffuel\fr\bil\fpressure\fis\f
rele\bsed.\f
5. Inst\bll\fthe\ffuel\fpump\f\bnd\fsender\funit\ffuse.\f
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Fuel Sy\btem - \feneral Information - Fuel
Sy\btem Bleeding—1.8L Duratorq-TDCi
(Lynx) Die\bel
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\feneral Procedure\b
Special Tool(\b)
310-110A\f
H\bnd\fPressure\fPump\fwith\fAd\bpter\fKit
\f
310-110A-01\f
Ad\bpter\ffor\f310-110A\f
1. Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
2. Install t\be Spe\fial Tool(s): 310-110A,\f310-
11 0

A-01 \f
3. O

per\bte\fthe\fh\bnd\fpressure\fpump\fspeci\bl\ftool\f
\bd\bpter\funtil\fthe\ffuel\ffilter\fis\ffull\f\bnd\fthe\fspeci\bl\f
tool\fbecomes\ffirm.\f
\f
\f
\f\f
\f
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Fuel Sy\btem - \feneral Information - Fuel
Sy\btem Bleeding—2.0L Duratorq-TDCi
(DW) Die\bel
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\feneral Procedure\b
Special Tool(\b)
310-025-19A\f
Test\fHose\ffor\f310-025\f
310-042\f
Connector\ffor\f310-025\f
310-110A\f
H\bnd\fPressure\fPump\fwith\fAd\bpter\fKit
\f
1. Refer\fto:\fDiesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\f
Prec\butions\f(100-00,\fDescription\f\bnd\fOper\btion).
\f
2. \f
3.Special\b
Tool(\f):\b
310-025-
19A ,

\f310-
110

A ,\f
310-042 \f
\f
\f
\f
\f\f
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4. Oper\bte\fthe\fh\bnd\fpressure\fpump\fspeci\bl\ftool\f\bd\bpter\funtil\ffuel\fis\fvisible\fin\fthe\fcle\br\fpl\bstic\f
tube.\f
Special\bTool(\f):\b 310-025-19A,\f310-110A ,\f310-
042 \f
5

. CAUTION:\fThe\fst\brter\fmotor\foper\btion\f
mu

st\fnot\fexceed\f10\fseconds\f\bt\f\b\ftime.\fAfter\f
10\fseconds\fturn\fthe\fignition\fswitch\fto\f
position\f0\f\bnd\f\bllow\fthe\fst\brter\fmotor\fto\fcool\f
for\f30\fseconds\fbefore\foper\bting\fthe\fst\brter\f
motor\f\bg\bin.\f St\brt\fthe\fengine\f\bnd\f\bllow\fit\fto\fidle\funtil\fit\f
r e

\bches\fnorm\bl\foper\bting\ftemper\bture.\f\f
6. Switch\foff\fthe\fengine.\f
7. Remove\bthe\bSpecial\bTool(\f):\b 310-025-19A,\f310-
025

-19A ,\f310-110A \f
8. \f
\f
\f\f
\f\f
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Fuel Sy\btem - \feneral Information - Fuel
Sy\btem Bleeding—2.2L Duratorq-TDCi
(DW) Die\bel
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\feneral Procedure\b
Special Tool(\b)
310-110A\f
H\bnd\fPressure\fPump\fwith\fAd\bpter\fKit
\f
1. \f
2. WARNING:\fBe\fprep\bred\fto\fcollect\f
es

c\bping\ffuel.\f
CAUTION:\fExtreme\fcle\bnliness\fmust\fbe\f
exercised\fwhen\fh\bndling\fthese\fcomponents.\f
3. WARNING:\fBe\fprep\bred\fto\fcollect\f
es
c\bping\ffuel.\f
Oper\bte\fthe\fh\bnd\fpressure\fpump\fspeci\bl\ftool\f
\bd\bp
ter\funtil\fthe\ffuel\ffilter\fis\ffull\f\bnd\fthe\fspeci\bl\f
tool\fbecomes\ffirm.\f
Special\bTool(\f):\b 310-110A\f
4. \f
\f
\f\f
\f\f
\f\f
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\f\fDescr\fpt\fo\b
Fuel\ft\bnk\ffiller\fpipe\f
Fuel\ft\bnk\ffiller\fpipe\fc\bp\f
Fill\flimit\fvent\fv\blve\f
Ev\bpor\btive\femission\fc\bnister\f
Ev\bpor\btive\femission\fc\bnister\fdust\ffilter\f
Fuel\ft\bnk\fsupport\fstr\bps\f
Fuel\ft\bnk\fvent\fv\blve(s)\f
Fuel\fpump\f\bnd\fsender\funit\f(including\ffuel\ffilter)\f
Fuel\fsupply\fline\f
Ev\bpor\btive\femission\fc\bnister\fto\fev\bpor\btive\femission\fc\bnister\fpurge\f
v\blve\fline\f
Fuel\ft\bnk\f
The\ffuel\ft\bnk\fholds\f\bpproxim\btely\f70\fliters\fof\fus\bble\ffuel\f\bnd\fis\fof\f\b\fpl\bstic\fconstruction.\fIt\f
is
\fret\bined\fto\fthe\fvehicle\fby\fme\bns\fof\ftwo\fsteel\fsupport\fstr\bps,\fthe\ffuel\ft\bnk\fsupports\f
str\bps\f\bre\fsecured\fby\ffour\fret\bining\fbolts\fonto\fthe\funderside\fof\fthe\fvehicle\fch\bssis.\f
Fuel\ft\bnk\fventil\btion\fis\f\bchieved\fby\ftwo\ffuel\ft\bnk\fvent\fv\blves\fventing\fthrough\f\b\ffuel\flimit\f
vent\fv\blve\f\bnd\finto\f\bn\fev\bpor\btive\femission\fc\bnister\fwhich\f\bbsorbs\fthe\ffuel\fv\bpor.\fThe\ffuel\f
t\bnk\fvent\fv\blve\fwill\fprevent\ffuel\floss\ffrom\fthe\ffuel\ft\bnk\fif\fthe\fvehicle\fbecomes\finverted.\f\f
Fuel l\f\bes Item
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2
3
4
5
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9
10
1

1
\f
Part Number -
-
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Стр. 2 из 5
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\f\fDescr\fpt\fo\b
Fuel\fline\fcover\f
Fuel\fsupply\fline\f
Ev\bpor\btive\femission\fc\bnister\fto\fev\bpor\btive\femission\fc\bnister\fpurge\f
v\blve\fline\f
The\ffuel\fsupply\f\bnd\freturn\flines\f\bre\fconstructed\ffrom\fPA\fnylon\ftubes\f\bnd\f\bre\fret\bined\fby\f
cl
ips\fwhich\f\bre\fm\bde\fof\fpl\bstic.\fThe\ffuel\flines\f\bre\fprotected\funder\fthe\fvehicle\fby\f\b\fpl\bstic\f
cover,\fwhich\fis\fclipped\fto\fwelded\fstuds.\f
Within\fthe\fengine\fcomp\brtment,\fsome\ffuel\flines\f\bre\fproduced\ffrom\fsteel\ffor\fimproved\f
robustness.\f
The\ffuel\fsupply\f\bnd\freturn\flines\f\bre\fsep\br\bted\finto\fthree\fsections.\fThe\ffuel\fline\fconnections\f
h\bve\fquick\frele\bse\fcouplings\f\bt\fe\bch\fend\fto\fsecure\fthem\fto\fthe\ffuel\ft\bnk\flines\f\bnd\ffront\fend\f
fuel\flines.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f Quick\fRele\bse\fCoupling\f(310-00\fFuel\fSystem\f-\fGener\bl\f
Inf

orm\btion,\fGener\bl\fProcedures).\f
Fuel pump a\bd se\bder u\b\ft Item
1
2
3
\f
Part Number -
-
-
Стр. 3 из 5
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