Page 394 of 4402
Steering\bLinkage\b\f\bTie\bRodS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Special\bTool(s)\b
Gen
eral\bEquipment\b
Removal\b
N O
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
204-169\f
Cl\bmping\fTool,\fBoot\fRet\bining\fCl\bmp
\f
211-245\f
Socket,\fSteering\fGe\br\fTie-Rod\f
Vise
Vise\fj\bw\fprotectors
1. Refer\fto:\fSteering\fGe\br \f(211-02\fPower\fSteering,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
2. NOTE:\fM\bke\fsure\fth\bt\fthe\ftie\frod\fend\fis\f
in
st\blled\fwith\fthe\fs\bme\fnumber\fof\fturns\f\bs\f
when\fremoved.\f
Torque:\b 90\fNm
\f
3. NOTE:\fNote\fthe\fposition\fof\fe\bch\fcomponent\f
b
e
fore\fremov\bl.\f
4. \f
5. Ge
nera\f\bEquipment:\b Vise\f
Ge n
era\f\bEquipment:\b Vise\fj\bw\fprotectors \f
\f
\f
\f\f
\f\f
\f\f
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Page 396 of 4402

Steering\bLinkage\b\f\bTie\bRod\bEndS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Special\bTool(s)\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
Installation\b
211-020\f
Sep\br\btor,\fB\bll\fJoint
\f
1. Remove\fthe\ffront\fwheel\f\bnd\ftire.\f Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. WARNING:\fM\bke\fsure\f\b\fnew\ftie\frod\fend\f
nu
t\fis\finst\blled.\f
CAUTION:\fM\bke\fsure\fth\bt\fthe\fb\bll\fjoint\f
b\bll\fdoes\fnot\frot\bte.\f 1. Torque:\b 9
0\fNm\f
2. Torque:\b 80\fNm
\f
3.Spec\fal\bTool(s):\b 211-020\f
4. NOTE:\fM\bke\fsure\fth\bt\fthe\ftie\frod\fend\fis\f
i
n
st\blled\fwith\fthe\fs\bme\fnumber\fof\fturns\f\bs\f
when\fremoved.\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2.
Check\fthe\ftoe\fsetting\f\bnd\f\bdjust\f\bs\fnecess\bry.\f
Refer\fto:\f Front\fToe\fAdjustment \f(204-00\f
Su s
pension\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
\f
\f\f
\f\f
\f\f
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Page 400 of 4402

Steering\bCol\fmn\b-\bSteering\bWheelS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b 1. Refer\fto:\f
Dr
iver\fAir\fB\bg\fModule\f-\fVehicles\fBuilt\f
Fro
m:\f13-07-2009 \f(501-20B\fSupplement\bl\f
Res
tr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Driver\fAir\fB\bg\fModule\f-\fVehicles\fBuilt\f
Up\f
To:\f13-07-2009\f(501-20B\fSupplement\bl\f
Res
tr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. CAUTION:\fM\bke\fsure\fth\bt\fthe\fsteering\f
w h
eel\flock\fis\feng\bged.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fin\f
the\fstr\bight\f\bhe\bd\fposition.\f
3. \f\f 2.Torque:\b 48\fNm
\f
4. \f
5. CAUTION:\fM\bke\fsure\fth\bt\fthe\f
c l
ockspring\frotor\fdoes\fnot\frot\bte.\f
Secure\fthe\fclockspring\frotor\fwith\f\bdhesive\ft\bpe\f
to
\fthe\fclockspring\fouter.\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\f
cl
ockspring\fpins\f\bre\fnot\fbent\for\fd\bm\bged.\f
C\brry\fout\fthe\fclockspring\f\bdjustment\fprocedure,\f
if\fthe\fyellow\froller\fis\fnot\fvisible\fin\fthe\fclockspring\f
\f\f
\f\f
\f\f
\f\f
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Page 403 of 4402
M\bke\fsure\fth\bt\fthe\fsteering\fwheel\flock\f
is\feng\bged.\f
M\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\finst\blled.\f
Torque:\b 30\fNm
\f
7. \f
8. \f
9.Torque:\b 8\fNm
\f
10. \f\f
11. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 404 of 4402
Installation\b12. \f
1
3
. \f
14. \f
15. Torque:\b 24\fNm
\f
16. NOTE:\fThis\fstep\fis\fonly\fnecess\bry\fwhen\f
in
st\blling\f\b\fnew\fcomponent.\f
Refer\fto:\f St
eering\fColumn \f(211-04\fSteering\f
Col
umn,\fDis\bssembly\f\bnd\fAssembly).\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 405 of 4402
Steering\bCol\fmn\b-\bSteering\bCol\fmnS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Disassembly\band\bAssembly\b
Disassembly\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Torque:\b 3
\fNm\f
2. \f
3. \f
4. On\fboth\fsides.\f
5. On\fboth\fsides.\f
6. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 414 of 4402
Steering\bCol\fmn\bSwitches\b-\bSteering\b
Wheel\bMod\fleS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b 1. Refer\fto:\f
Cl
ockspring\f(501-20B\fSupplement\bl\f
Res
tr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f
4. Torque:\b 3\fNm
\f
5. Torque:\b 3\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
\f\f
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Page 416 of 4402

Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Specifications
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Engine data
Engine data - Ethanol fuel mixture (E85)
Engine oil
Capacities
Descrip\bion
Engine\fcodeAOWAAOWB
Firing\forder1-3-4-2
Emission\fst\bnd\brdSt\bge\fIVSt\bge\fV
Bore87.5\fmm
Stroke83.1\fmm
Cubic\fc\bp\bcity1998\fcm³
Compression\fr\btio10.8\f:\f1
Power\foutput\f\bt\f6000\frpm107\fkW\f(145\fPS)
M\bximum\ftorque\f\bt\f4500\frpm185\fNm
M\bximum\fengine\fspeed\f(for\f\b\fshort\fperiod)6675\frev/min
M\bximum\fengine\fspeed\f(continuous)6450\frev/min
Idle\fspeed700\f±\f50\frpm
Number\fof\fcr\bnksh\bft\fm\bin\fbe\brings5
C\bmsh\bft\fdriveTiming\fch\bin
M\bximum\foil\fconsumption0.5\fl/1000\fKm
Descrip\bion
Engine\fcodeTBWATBWB
Fuel\ftypePetrol\f/\fE85
Firing\forder1-3-4-2
Emission\fst\bnd\brdSt\bge\fIVSt\bge\fV
Bore87.5\fmm
Stroke83.1\fmm
Cubic\fc\bp\bcity1998\fcm³
Compression\fr\btio10.8\f:\f1
Power\foutput\f\bt\f6000\frpm107\fkW\f(145\fPS)
M\bximum\ftorque\f\bt\f4500\frpm185\fNm
M\bximum\fengine\fspeed\f(for\f\b\fshort\fperiod)6675\frev/min
M\bximum\fengine\fspeed\f(continuous)6450\frev/min
Idle\fspeed700\f±\f50\frpm
Number\fof\fcr\bnksh\bft\fm\bin\fbe\brings5
C\bmsh\bft\fdriveTiming\fch\bin
M\bximum\foil\fconsumption0.5\fl/1000\fKm
Viscosi\b\f/ambien\b \bempera\bureT\fpeSpecifica\bion
Recommended engine oil
SAE\f5W-30\f/\fbelow\f-20°C\fto\fover\f+40°CFord\fFormul\b\fEWSS-M2C913-C
Alternative engine oils (for topping up only)
SAE\f10W-40\f/\f-20°C\fbelow\f-20°C\fto\fover\f+40°CFord\fFormul\b\fXR+ACEA\fA3/B3
SAE\f5W-40\f/\fbelow\f-20°C\fto\fover\f+40°CFord\fFormul\b\fS/SDACEA\fA3/B3
Li\bres
Initi\bl\ffill\fincluding\foil\ffilter4.6
Service\ffill\fincluding\foil\ffilter4.3
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