Page 430 of 4402
13.13.
Inst\bll\fthe\fengine\fundershield.\f
1
4. 14.
Lower\fthe\fvehicle.\f
V
alve train analysis - static (engine off)
Remove\fthe\fcylinder\fhe\bd\fcover.\f
Check\f\bll\fv\blve\ftr\bin\fcomponents\ffor\fd\bm\bge\f\bnd\fwe\br.\fEnsure\fth\bt\fonly\forigin\bl\f
components\f\bre\finst\blled\f\bnd\fth\bt\f\bll\fbolts\f\bnd\fnuts\fh\bve\fbeen\ftightened\fto\fthe\fcorrect\f
tightening\ftorque.\f \f\f
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Page 434 of 4402

16.NOTE:\fNote\fthe\fposition\fof\fthe\fbe\brings.\f
17. \f\f Remove\fthe\fv\blve\ft\bppet\f\bnd\fre\bd\fthe\f
th
ickness\ffrom\fthe\funderside.\f
The\fnumber\fon\fthe\fv\blve\ft\bppet\fis\fthe\f
v\bl
ve\ft\bppet\fthickness,\fhowever\fonly\fthe\f
decim\bl\fpl\bces\f\bre\fm\brked\f(for\f
ex\bmple\f.650\f=\f3.650).\f
18. C\blcul\bte\fthe\fv\blve\ft\bppet\fthickness\frequired\f (thickness\fof\fthe\fcurrently\finst\blled\ft\bppet\f+\fthe\f
me\bsured\fv\blve\fcle\br\bnce\f-\fthe\frequired\fv\blve\f
cle\br\bnce).\f\f
19. Inst\bll\fthe\fcorrect\fv\blve\ft\bppet.\f
20. CAUTION:\fM\bke\fsure\fth\bt\fthe\fc\bmsh\bfts\f
\b n
d\fc\bmsh\bft\fbe\bring\fc\bps\f\bre\finst\blled\fin\f
their\forigin\bl\floc\btions.\f Co\bt\fthe\fc\bmsh\bft\fbe\bring\fc\bps\fwith\foil.\f
Mat
erial:\b Hypoid\fOil\f85W-90\f(SQ-M2C9002-AA\f/\f
A72
SX-19K261-CA) \f
21.
Inst\bll\fthe\fc\bmsh\bfts\f\bpproxim\btely\f\bt\fv\blve\f
overl\bp\fposition\fcylinder\fNo.\f4.\f
Torque:\b \f
7\fNm
\f
16\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
22. NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f\bt\f
th
is\fst\bge.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fc\bmsh\bft\f
sprockets\fc\bn\frot\bte\fon\fthe\fc\bmsh\bfts.\f
\f\f
\f\f
\f\f
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Page 435 of 4402
23. Inst\bll\fthe\fspeci\bl\ftool.\fSpecial\bTool(\f):\b 303-376B\f
24 .
\f\f Bolt\fM6\fx\f25\fmm\f
25
. Inst\bll\fthe\fspeci\bl\ftool.\f
26. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l
ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fit\fcont\bcts\fthe\fspeci\bl\f
to
ol.\f
27. CAUTION:\fUse\f\bn\fopen-ended\fwrench\fto\f
ho
ld\fthe\fc\bmsh\bfts\fby\fthe\fhex\bgon\fto\f
prevent\fthe\fc\bmsh\bfts\ffrom\fturning.\f Torque:\b 72\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 438 of 4402
38.Torque:\b 20\fNm\f
39. \f\f 1.Material:\b Thre\bd\fLocking\fMS\f(WSK-
M2 G3
49-A7\f/\f2U7J-M2G349-AA) \f
Tor
que:\b 10\fNm
\f
2. Material:\b Thre\bd\fLocking\fMS\f(WSK-
M2G3
49-A7\f/\f2U7J-M2G349-AA) \f
Tor
que:\b 12\fNm
\f
40. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl
ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fe\bch\fpiston\fis\f\bt\f
( T
DC)\f\bnd\fme\bsure\fthe\fv\blve\fcle\br\bnce(s).\f
41. Repe\bt\fthe\fprocedure\f\bs\fnecess\bry\funtil\f\bll\fv\blve\f cle\br\bnces\f\bre\fwithin\fthe\fspecified\ftoler\bnce.\f
42. Apply\f\b\fsm\bll\fbe\bd\fof\fse\bl\bnt\fto\fthe\f\bre\bs\findic\bted.\f
Material:\b Silicone\fSe\bl\bnt\fLB\f(WSE-M4G323-A4\f/\f
2U7
J-M4G323-AA) \f
43. T
orque:\b 10\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 439 of 4402
44.Torque:\b 10\fNm\f
45. Torque:\b 10\fNm
\f
46. \f
\f\f
\f\f
\f\f
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Page 440 of 4402

Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Intake Manifold
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
General Equipment
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Hose\fcl\bmp\fremover/inst\bller
Trolley\fj\bck
1. Remove\fthe\fright-h\bnd\fhe\bd\fl\bmp\funit.\fRefer\fto:\fScheinwerfer\f(417-01\f
Außenbeleuchtung,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. Remove\fthe\f\bir\fcle\bner.\f
Refer\fto:\fLuftfilter\f(303-12A\fAns\bugsystem\f-\f
2.0L\fDur\btec-HE\f(MI4),\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. Disconnect\fthe\fb\bttery.\f
Refer\fto:\fB\btterie\f\bbklemmen\f(414-01\fB\btterie,\f
Befestigung\fund\fB\btteriek\bbel,\fGener\bl\f
Procedures).\f
5. R\bise\fthe\fvehicle\ffor\f\bccess\f
Refer\fto:\fAnheben\fmit\fW\bgenheber\f(100-02\f
F\bhrzeug\f\bnheben,\fDescription\f\bnd\fOper\btion).\f
Refer\fto:\fAnheben\fmit\fHebebühne\f(100-02\f
F\bhrzeug\f\bnheben,\fDescription\f\bnd\fOper\btion).\f
6. \f
7. \f\f 1.Torque:\b 18\fNm
\f
2. Torque:\b 47\fNm
\f
\f\f
\f\f
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Page 441 of 4402
8. \f\f1.Torque:\b 48\fNm
\f
2. Torque:\b 80\fNm
\f
9. Lower\fthe\fvehicle.\f
10. \f\f Torque:\b 10\fNm
\f
11. \f
12. \f
13. Genera\f\bEquipment:\b Trolley\fj\bck\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 442 of 4402
Installation 14.
Torque:\b
B
olts\f-\ffront\fengine\fmounting\f80\fNm
\f
Nuts\f-\ffront\fengine\fmounting\f90\fNm
\f
15. \f
16. Genera\f\bEquipment:\b Hose\fcl\bmp\f
re m
over/inst\bller \f
Tor
que:\b 18\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. NOTE:\fDuring\finiti\blis\btion\fthe\fped\bls\fmust\f
b
e
\fin\fthe\frest\fposition.\f
Turn\fthe\fignition\fkey\fto\fposition\fII\f\bnd\fthen\fw\bit\f
on
e\fminute\fin\forder\fto\finiti\blise\fthe\fthrottle\f
v\blve.\f
3. Turn\fthe\fignition\fkey\fto\fthe\fOFF\fposition.\f
\f\f
\f\f
\f\f
\f\f
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