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Installation 1.WARNING:\fM\bke\fsure\fth\bt\fthe\fc\bmsh\bfts\f
\b n
d\fc\bmsh\bft\fbe\bring\fc\bps\f\bre\finst\blled\fin\f
their\forigin\bl\floc\btions.\f Apply\foil\fto\fthe\fc\bmsh\bft\fbe\bring\fc\bps.\f
Mat
erial:\b Hypoid\fOil\f85W-90\f(SQ-M2C9002-AA\f/\f
A72
SX-19K261-CA) \f
2. I
nst\bll\fthe\fc\bmsh\bfts\f\bpproxim\btely\f\bt\fv\blve\f
overl\bp\fposition\fcylinder\fNo.\f4.\f
Torque:\b \f
7\fNm
\f
16\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
3. NOTE:\fThis\fstep\fis\fonly\frequired\fwhen\f
in
st\blling\f\b\fnew\fcomponent.\f
Adjust\fthe\fv\blve\fcle\br\bnces.\f
Re
fer\fto:\fVentilspiel\feinstellen\f(303-01A\fMotor\f-\f
2.0L\fDur\btec-HE\f(MI4),\fGener\bl\fProcedures).\f
4. NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f\bt\f
t
h
is\fst\bge.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fc\bmsh\bft\f
sprockets\fc\bn\frot\bte\fon\fthe\fc\bmsh\bfts.\f
5. Inst\bll\fthe\fspeci\bl\ftool.\f Sp
ecial\bTool(\f):\b 303-376B\f
6. \f
\f
\f
\f\f
\f\f
\f\f
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Page 451 of 4402
7. Inst\bll\fthe\fspeci\bl\ftool.\fSpecial\bTool(\f):\b 303-748\f
8. WARNING:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l
ockwise.\f
Turn\fthe\fcr\bnksh\bft\funtil\fit\fstops\f\bg\binst\fthe\f
sp
eci\bl\ftool.\f\f
9. WARNING:\fCounterhold\fthe\fc\bmsh\bfts\f\bt\f
th
e\fhex\bgon\fusing\f\bn\fopen-ended\fsp\bnner\fto\f
prevent\fthe\fc\bmsh\bfts\ffrom\frot\bting.\f Torque:\b 72\fNm
\f
10. Remove\fthe\fspeci\bl\ftool.\f
Special\bTool(\f):\b 303-376B\f
11.
Remove\fthe\fspeci\bl\ftool.\f
Special\bTool(\f):\b 303-748\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 453 of 4402
17. Remove\fthe\fspeci\bl\ftool.\fSpecial\bTool(\f):\b 303-376B\f
18 .
Remove\fthe\fspeci\bl\ftool.\f
Special\bTool(\f):\b 303-748\f
19.
\f
20. Torque:\b 20\fNm
\f
21. \f\f 1.Material:\b Thre\bd\fLocking\fMS\f(WSK-
M2G3
49-A7\f/\f2U7J-M2G349-AA) \f
Tor
que:\b 10\fNm
\f
2. Material:\b Thre\bd\fLocking\fMS\f(WSK-
M2 G3
49-A7\f/\f2U7J-M2G349-AA) \f
Tor
que:\b 12\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 454 of 4402
22.Special\bTool(\f):\b 303-499\f
Tor
que:\b 12\fNm
\f
23. Apply\f\b\fsm\bll\fbe\bd\fof\fse\bl\bnt\fto\fthe\f\bre\bs\f shown.\f
Material:\b Silicone\fSe\bl\bnt\fLB\f(WSE-M4G323-A4\f/\f
2U 7
J-M4G323-AA) \f
24. T
orque:\b 10\fNm
\f
25. Torque:\b 10\fNm
\f
26. Torque:\b 10\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 457 of 4402
Installation 6.
Torque: 1
5\fNm\f
7. Torque: 25\fNm
\f
8. Torque: 25\fNm
\f
9. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. \f\f Material: Si
licone\fSe\bl\bnt\fLB\f(WSE-
M4G3
23-A4\f/\f2U7J-M4G323-AA) \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 458 of 4402
3.Torque:
1-8\f10\fNm
\f
9\f48\fNm
\f
10-19\f10\fNm
\f
20-22\f48\fNm
\f
4. \f\f 1.Torque: 80\fNm
\f
2. NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\f
ti
ght\f\bt\fthis\fst\bge.\f
3. Lower\fthe\fj\bck.\f
5. T
orque: 90\fNm
\f
\f
\f
\f\f
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Page 461 of 4402
Installation 1.General\bEquipment:\b 2
\fmm\fpunch\f
Tor
que:\b 10\fNm
\f
2. Torque:\b 10\fNm
\f
3. NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\ftight\f\bt\f
th
is\fst\bge.\f
4. General\bEquipment:\b 2
\fmm\fpunch\f
5. CAUTION:\fCounterhold\fthe\fc\bmsh\bfts\f\bt\f
t h
e\fhex\bgon\fusing\f\bn\fopen-ended\fsp\bnner\fto\f
prevent\fthe\fc\bmsh\bfts\ffrom\fturning.\f Torque:\b 72\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 463 of 4402

Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Cylinder Head
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Mat
erials
General Equipment
Removal
N O
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
310-137\f
Disconnect\fTool,\fFuel\fLine
\f
NameSpec\bf\bcat\bo\f
Hypoid\fOil\f85W-90SQ-M2C9002-AA\f/\fA72SX-19K261-CA
Hose\fcl\bmp\fremover/inst\bller
1. Refer\fto:\fB\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Dr\bin\fthe\fcooling\fsystem.\f
Refer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Ble
eding \f(303-03A\fEngine\fCooling\f-\f2.0L\f
Dur
\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-
HE\f(118kW/160PS)\f-\fMI4,\fGener\bl\fProcedures).\f
3. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Air\fCle\bner\f(303-12A\fInt\bke\fAir\f
Di s
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-
HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Gener\btor\f-\f2.0L\fDur\btec-HE\f
(10
7kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4 \f(414-02\f
Gen
er\btor\f\bnd\fRegul\btor,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. Torque:\b 24\fNm
\f
5. \f
\f
\f\f
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