Page 363 of 4402

Steering\bSystem\b\f\bGeneral\bInformation\b\f\b
Steering\bGear\bChecks\bAfter\ba\bCollisionS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
General\bEquipment\b
Items\fto\fbe\fobserved\fwhen\fchecking\fthe\fsteering\fsystem\f
Th
e\ffollowing\flist\fof\fsteering\fge\br\fconditions\f\bnd\fthe\fmethods\fof\ftesting\fshould\fbe\ft\bken\f
into\f\bccount\fwhen\fc\brrying\fout\fchecks\fto\fthe\fsteering\fsystem:\f
If\fthe\fsteering\fge\br\fh\bs\fno\ff\bults\f\bfter\fcompleting\fthe\ffollowing\fchecks,\fdo\fnot\finst\bll\f\b\f
ne
w\fsteering\fge\br.\f\f
Surf\bce\fcorrosion\f\bnd\fm\brks\fon\fthe\ftie-rod\f\bre\f\bccept\bble.\f\f
When\fchecking\ffor\fturning\feffort\ftorque\fpe\bks\fin\fthe\fsteering\fge\br,\fturn\fthe\fsteering\f
wh
eel\ffrom\fsteering\flock\fstop\fto\fsteering\flock\fstop\fin\f\bpproxim\btely\f15\fseconds.\f\f
A\fste\bdy\fincre\bse\fof\fturning\feffort\ftorque\ffrom\fsteering\fcenter\fto\fsteering\flock\fstop\fis\f
\bcc
ept\bble.\f\f
When\fchecking\ffor\fpower\fsteering\ffluid\fle\bks,\fturn\fthe\fsteering\fwheel\fto\fthe\fsteering\flock\f
st
op\fin\f\bpproxim\btely\f10\fseconds.\f\f
Noises\ffrom\fthe\fpower\fsteering,\ffor\fex\bmple\fthe\fpower\fsteering\fpump\frelief\fv\blve,\f\bre\f
\bcc
ept\bble.\f\f
STEERING\fGEAR\fHOUSING\f
R\bise\f\bnd\fsupport\fthe\fvehicle.\f\f
RE
FER\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\fDescription\f\bnd\fOper\btio
n).\f
Visu\blly\finspect\fthe\fsteering\fge\br\fhousing\ffor\fcr\bcks\f\bnd\fd\bm\bge.\fIf\fthe\fsteering\fge\br\f
ho
using\fis\fcr\bcked\for\fd\bm\bged,\finst\bll\f\b\fnew\fsteering\fge\br.\f\f
REFER\fto:\f Steering\fGe\br \f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TIE-RODS\f
Using\f\b\fstr\bight\fedge\f\bnd\ffeeler\fg\buge,\fcheck\fthe\ftie-rods\fto\fsee\fif\fthey\f\bre\fstr\bight.\fIf\f
th
e\fdist\bnce\fbetween\fthe\ftie-rod\f\bnd\fstr\bight\fedge\fis\fgre\bter\fth\bn\f0.5\fmm,\finst\bll\f\b\fnew\f
steering\fge\br.\f\f
REFER\fto:\f Steering\fGe\br \f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Check\fthe\ftightening\ftorque\fof\fthe\ftie-rod\fend\fto\fwheel\fknuckle\fnut.\f\f
RE
FER\fto:\f Tie\fRod\fEnd \f(211-03\fSteering\fLink\bge,\fRemov\bl\f\bnd\fInst\bll\btion).\f
C
heck\fthe\ftightening\ftorque\fof\fthe\ftie-rod\fend\flocking\fnut.\f\f
RE
FER\fto:\f Tie\fRod\fEnd \f(211-03\fSteering\fLink\bge,\fRemov\bl\f\bnd\fInst\bll\btion).\f
C
HECK\fFOR\fTURNING\fEFFORT\fTORQUE\fPEAKS\fIN\fTHE\fSTEERING\fGEAR\f
Lower\f\bnd\fsupport\fthe\fvehicle\fm\bking\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fjust\fcle\br\fof\fthe\f
fl
oor.\f\f
With\fthe\fignition\fswitch\fin\fposition\fI,\fslowly\fturn\fthe\fsteering\fwheel\ffrom\fsteering\flock\f
st
op\fto\fsteering\flock\fstop.\fIf\f\b\fturning\feffort\ftorque\fpe\bk\for\fjudder\fis\ffelt\fwhile\fturning\f
the\fsteering\fwheel,\fdet\bch\fthe\ftie-rods\ffrom\fthe\fwheel\fknuckles.\f\f
Slowly\fturn\fthe\fsteering\fwheel\ffrom\fsteering\flock\fstop\fto\fsteering\flock\fstop.\fIf\f\b\fturning\f
ef
fort\ftorque\fpe\bk\for\fjudder\fis\ffelt\fwhile\fturning\fthe\fsteering\fwheel,\finst\bll\f\b\fnew\fsteering\f
ge\br.\f\f
REFER\fto:\f Steering\fGe\br \f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
CHECK\fFOR\fPOWER\fSTEERING\fFLUID\fLEAKS\f
Lower\fthe\fvehicle.\f\f
Run\fthe\fengine\f\bt\f\b\ff\bst\fidle\f\bnd\fslowly\fturn\fthe\fsteering\fwheel\fto\fthe\fleft-h\bnd\fsteering\f
lo
ck\fstop.\fHold\fthe\fsteering\fwheel\fin\fthis\fposition\ffor\f5\fseconds\fwith\f\b\fturning\feffort\f
Feeler\fg\buge
Str\bight\fedge
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Page 364 of 4402

torque\fof\f15\fNm\f\bt\fthe\fsteering\fwheel\frim.\f\f
Turn\fthe\fsteering\fwheel\f\bw\by\ffrom\fthe\fleft-h\bnd\fsteering\flock\fstop\ffor\f30\fseconds.\f\f
Run\fthe\fengine\f\bt\f\b\ff\bst\fidle\f\bnd\fslowly\fturn\fthe\fsteering\fwheel\fto\fthe\fright-h\bnd\f
st
eering\flock\fstop.\fHold\fthe\fsteering\fwheel\fin\fthis\fposition\ffor\f5\fseconds\fwith\f\b\fturning\f
effort\ftorque\fof\f15\fNm\f\bt\fthe\fsteering\fwheel\frim.\f\f
Turn\fthe\fsteering\fwheel\f\bw\by\ffrom\fthe\fright-h\bnd\fsteering\flock\fstop.\f\f
Check\ffor\fpower\fsteering\ffluid\fle\bks\f\bt\fthe\fsteering\fge\br\fhousing\f\bnd\fthe\fpower\fsteering\f
li
ne\fconnections\fto\fthe\fsteering\fge\br.\fIf\fthere\fis\f\b\fpower\fsteering\ffluid\fle\bk\f\bt\fthe\f
steering\fge\br,\finst\bll\f\b\fnew\fsteering\fge\br.\f\f
REFER\fto:\f Steering\fGe\br \f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
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Page 374 of 4402

Power S\beering \f S\beering GearS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
Special Tool(s)
Gen
eral Equipmen\b
Removal
N O
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
All\fvehicles\f
205-316A\f
Alignment\fPins,\fSubfr\bme\f
307-242\f
Remover,\fTr\bnsmission\fFluid\fCooler
\f
308-440\f
Disconnect\fTool,\fHydr\bulic\fLine\f
Tr\bnsmission\fj\bck
1.CAUTION:\fM\bke\fsure\fth\bt\fthe\fsteering\f
w h
eel\flock\fis\feng\bged.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fin\f
the\fstr\bight\f\bhe\bd\fposition.\f
2. CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\f
in
st\blled.\f
Torque:\b 30\fNm
\f
3. Remove\fthe\fwheel\f\bnd\ftire\fon\fboth\fsides.\f\f
Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Ti r
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. \f
\f
\f
\f
\f\f
\f\f
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Page 376 of 4402
Vehicles\fwith\f2.5L\fengine\f
Vehicles\fwith\f2.0L\for\fdiesel\fengine\f
Right-h\bnd\fdrive\fvehicles\f
10.
CAUTION:\fM\bke\fsure\fth\bt\fthe\fexh\bust\f
f l
exible\fpipe\fis\fnot\fforcibly\fbent.\f
11. \f
12. Torque:\b 110\fNm
\f
13. Torque:\b 80\fNm
\f
14. Torque:\b 3\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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5
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Page 377 of 4402
Left-h\bnd\fdrive\fvehicles\f
All\fvehicles\f
15.
Torque:\b 1
\fNm\f
16. WARNING:\fBe\fprep\bred\fto\fcollect\f
e s
c\bping\ffluids.\f
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\bre\fse\bled.\f Torque:\b 20\fNm
\f
17.Torque:\b 120\fNm\f
18. General\bEqu\fpment:\b Tr\bnsmission\fj\bck\f
19.
\f\f 1. Torque:\b 30\fNm
\f
2. Torque:\b \f
150\fNm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 378 of 4402

Ins\balla\bion 20.
WARNING:\fThis\fstep\frequires\fthe\f\bid\fof\f
\b n
other\ftechnici\bn.\f
Lower\fthe\ffront\fsubfr\bme\f\bnd\fremove\fthe\f
s t
eering\fge\br\fon\fthe\fdriver\fside.\f
Torque:\b \f
150\fNm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. \f\f 1. Insert\fthe\fw\bsher,\fwith\finside\fdi\bmeter\f22\f
mm,\foutside\fdi\bmeter\f44\fmm\f\bnd\fheight\f5\f
mm,\finto\fthe\ffront\ffr\bme\f\bbove\fthe\f
\blignment\fhole.\f
2. Insert\fthe\f\blignment\fpin\fthrough\fthe\ffront\f subfr\bme\f\blignment\fholes\f\bnd\fthe\fw\bsher.\f
Spec\fal\bTool(s):\b 205-316A\f
3. S
lide\fthe\flocking\fpl\btes\fon\ftop\fof\fthe\f
w\bsher\f\bnd\finto\fthe\fgroove\fof\fthe\fspeci\bl\f
tool\f\bnd\ftighten\fthe\f\blignment\fpin.\f
3. Fill\fthe\fpower\fsteering\fsystem.\f
Refer\fto:\f Power\fSteering\fSystem\fFilling \f(211-00\f
St e
ering\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
4. Bleed\fthe\fpower\fsteering\fsystem.\f
Refer\fto:\f Power\fSteering\fSystem\fBleeding \f(211-
00\f
Steering\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
5. Check\fthe\ftoe\fsetting\f\bnd\f\bdjust\f\bs\fnecess\bry.\f
Refer\fto:\f Front\fToe\fAdjustment \f(204-00\f
Sus
pension\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
\f\f
\f\f
\f\f
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Page 379 of 4402
Power S\beering \f Power S\beering Pump—
2.0L Dura\bec\fHE (107kW/145PS) \f
MI4/2.0L Dura\bec\fHE Flex Fuel
(107kW/145PS) \f MI4/2.3L Dura\bec\fHE
(118kW/160PS) \f MI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
Removal
Vehicles\fwith\f2.0L\fengine\f
Ve
hicles\fwith\f2.3L\fengine\f
All\fvehicles\f
1. \f
2.
\f
3. Remove\fthe\ffollowing\fitems:\f 1. Right-h\bnd\fhe\bdl\bmp.\f
Refer\fto:\f He\bdl\bmp\fAssembly \f(417-01\f
Ex t
erior\fLighting,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Accessory\fDrive\fBelt \f(303-05A\f
Acc
essory\fDrive\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
4. Lower\fthe\fvehicle.\f
5. Torque:\b 10\fNm
\f
\f\f
\f\f
\f\f
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Page 380 of 4402
Ins\balla\bion 6.
WARNING:\fBe\fprep\bred\fto\fcollect\f
e s
c\bping\ffluids.\f
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\bre\fse\bled.\f Torque:\b 24\fNm
\f
7.Torque:\b 24\fNm\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Refer\fto:\f Power\fSteering\fSystem\fFilling \f(211-00\f
St e
ering\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
3. Refer\fto:\f Power\fSteering\fSystem\fBleeding \f(211-
00\f
Steering\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
\f\f
\f\f
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