Page 337 of 4402
Anti-Lo\bk Cont\fol - F\font Wheel Speed
Senso\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation 1. Remove\fthe\fwheel\f\bnd\ftire.\f
Re
fer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Torque:\b 5\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Page 338 of 4402

Anti-Lo\bk Cont\fol - Rea\f Wheel Speed
Senso\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
In
stallation 1. Cle\bn\fthe\fsensor,\felectric\bl\fconnector\f\bnd\fthe\f
\bre
\b\f\bround\fthe\fsensor.\f
2. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\br
e\fse\bled.\f 5. Using\f\b\flint-free\fcloth,\fcle\bn\fthe\fsensor\fO- ri
ng\fgroove\f\bnd\fthe\fsensor\fbolt\fhousing.\f
1. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d\b
m\bge\fthe\fse\bl.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fsensor\fhousing\fis\f
cle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
2. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d\b
m\bge\fthe\fse\bl.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fm\bting\ff\bces\f\bre\f
cle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f Position\fthe\fsensor.\f
3. WARNING:\fOnly\fuse\fmoder\bte\fforce\f
wh
en\finst\blling\fthe\fsensor.\f
4. \f\f 1.Torque:\b 5\fNm
\f
\f\f
\f\f
\f\f
\f\f
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Page 341 of 4402
6. Remove\fthe\fb\bttery.\fRefer\fto:\fB\bttery\f(414-
01\fB\bttery,\fMounting\f\bnd\fC\bbles,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
7. Torque:\b 12\fNm
\f
8. Torque:\b 12\fNm
\f
9. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f\bre\f
s e
\bled.\f
NOTE:\fNote\fthe\fposition\fof\fthe\fbr\bke\ftubes\fto\f\bid\f
inst\bll\btion.\f Torque:\b 6\f
mm\fbr\bke\ftubes\f14\fNm
\f
8\fmm\fbr\bke\ftubes\f18\fNm
\f
10. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f\bre\f
se
\bled.\f
Torque:\b 14\fNm
\f
\f
\f\f
\f\f
\f\f
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Page 342 of 4402
Installation 11.
Torque:\b 9
\fNm\f
12. Torque:\b 9\fNm
\f
1. CAUTIONS:\f
If\f\bccident\blly\fdropped\for\fknocked\finst\bll\f\b\fnew\f
hydr\bulic\fcontrol\funit\f(HCU)\f\bnd\fmodule\f\bssembly.
The\fbl\bnking\fc\bps/plugs\fmust\fnot\fbe\fremoved\f
until\fthe\fbr\bke\ftubes\f\bre\fre\bdy\fto\fbe\fconnected.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Bleed\fthe\fbr\bke\fsystem.\f\f
Refer\fto:\fBr\bke\fSystem\fPressure\fBleeding\f(206-00\f
Br\bke\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
\f\f
\f\f
\f\f
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Page 343 of 4402

Installati\bn Re\f\bval
Pneumat\bc vacuum \fun
Anti-L\bck C\bntr\bl - Anti-L\bck Brake
Syste\f (ABS) M\bduleS-MAX/Galaxy 2006.5 (02/2006-) Pr\bnt
Re\f\bval and Installati\bn
Materials
Gen
eral Equip\fent
NameSpec\bf\bcat\bo\f
Spo\bler Adhes\bve K\bt 2 ComponentWSK-M5B401-A1 / 2U7J-M2G376-AA
Ford approved d\ba\fnost\bc tool 1. Remove the hydraul\bc control un\bt (HCU).
Refer to: Hydraul\bc Control Un\bt (HCU) (206-09A
Ant
\b-Lock Control, Removal and Installat\bon).
2.
3. Clean the HCU contact surface.
Material\b Spo\bler Adhes\bve K\bt 2 Component (WSK-
M5B
401-A1 / 2U7J-M2G376-AA)
4. R
emove all traces of the cleaner and fore\b\fn
mater\bal.
General \fquipment\b Pneumat\bc vacuum \fun
1. WARNING: Make sure that the module \bs
co
rrectly located on the hydraul\bc control un\bt
(HCU).
CAUTIONS:
If acc\bdentally dropped or knocked \bnstall
a new module.
Take extra care not to dama\fe the seal.
NOTE: Make sure that the seal \bs correctly
located. Torque\b
0.
5 Nm
1.0 Nm
1.5 Nm
2.0 Nm
2.5 Nm
Sta\fe 1:
Sta\fe 2:
Sta\fe 3:
Sta\fe 4:
Sta\fe 5:
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Page 347 of 4402

Anti-Lo\bk Cont\fol - Stability Assist -
Stability Assist ModuleS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Mate\fials
Gen
e\fal Equipment
Removal
I n
stallation
NameSpec\bf\bcat\bo\f
Spoiler\fAdhesive\fKit\f2\fComponentWSK-M5B401-A1\f/\f2U7J-M2G376-AA
Pneum\btic\fv\bcuum\fgun
Worldwide\fDi\bgnostic\fSystem\f(WDS) 1. Remove\fthe\fhydr\bulic\fcontrol\funit\f(HCU).\f\fRefer\fto:\f Hydr\bulic\fControl\fUnit\f(HCU) \f(206-09A\f
An t
i-Lock\fControl,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. Cle\bn\fthe\fHCU\fcont\bct\fsurf\bce.\f
Material\b Spoiler\fAdhesive\fKit\f2\fComponent\f
(WS
K-M5B401-A1\f/\f2U7J-M2G376-AA) \f
4. R
emove\f\bll\ftr\bces\fof\fthe\fcle\bner\f\bnd\fforeign\f
m\bteri\bl.\f\f
General \fquipment\b Pneum\btic\fv\bcuum\fgun\f
1. WARNINGS:\f
M\b
ke\fsure\fth\bt\fthe\fmodule\fis\fcorrectly\f
loc\bted\fon\fthe\fhydr\bulic\fcontrol\funit\f(HCU).\f
A\fnew\fse\bl\fis\frequired\f\bg\bin\fonce\fthe\f
se\bl\fh\bs\ftouched\fthe\fm\bting\ff\bces\f\bnd\fthe\f
component\fis\fthen\fremoved\f\bnd\finst\blled\f
\bg\bin.\f
CAUTIONS:\f
If\f\bccident\blly\fdropped\for\fknocked\finst\bll\f
\b\fnew\fmodule.\f
T\bke\fextr\b\fc\bre\fnot\fto\fd\bm\bge\fthe\fse\bl.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fse\bl\fis\fcorrectly\f
loc\bted.\f
Torque\b \f
\f\f
\f\f
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Page 350 of 4402
Anti-Lo\bk Cont\fol - Stability Assist - Yaw
Rate Senso\f and A\b\bele\fomete\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation 1. Remove\fthe\ffollowing\fitems:\f
1.
Remove\fthe\fright-h\bnd\ffront\fse\bt.\f
Refer\fto:\f Front\fSe\bt \f(501-10\fSe\bting,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
2. Remove\fthe\fright-h\bnd\fB-pill\br\ftrim\fp\bnel.\f
Refer\fto:\f B-Pill\br\fTrim\fP\bnel\f(501-05\f
In t
erior\fTrim\f\bnd\fOrn\bment\btion,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
2. \f
3. \f\f 1.Torque:\b 9\fNm
\f
4. \f
1. WARNING:\fM\bke\fsure\fth\bt\fthe\fy\bw\fr\bte\f
s e
nsor\f\bnd\f\bccelerometer\f\bssembly\fis\f
correctly\floc\bted.\f To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
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Page 361 of 4402

3.3.\b
Remove\fthe\fdriver\f\bir\fb\bg\fmodule.\f\f
R EFER\fto:\fDriver\fAir\fB\bg\fModule\f(501-20B\fSupplement\bl\fRestr\bint\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
4. 4.\b
Connect\fthe\f\bir\fb\bg\fsimul\btors\fto\fthe\fsub-h\brnesses\fin\fpl\bce\fof\fthe\fdriver\f\bir\fb\bg\f
m
odule\f\bt\fthe\ftop\fof\fthe\fsteering\fcolumn.\f
5. 5.\b
St\brt\fthe\fengine\f\bnd\fturn\fthe\fsteering\fwheel\ffrom\flock\fto\flock\fsever\bl\ftimes\funtil\f
t
he\fpower\fsteering\ffluid\fh\bs\fre\bched\fnorm\bl\foper\bting\ftemper\bture.\f
6. 6.\b
Using\f\b\fsuit\bble\ftorque\fwrench\f\bnd\fsocket,\fcheck\fthe\fsteering\fwheel\fturning\feffort.\f
7.7.\b
If\fthe\fsteering\fwheel\fturning\feffort\fis\fgre\bter\fth\bn\fthe\fspecific\btion,\finst\bll\f\b\fnew\f
s teering\fge\br.\fREFER\fto:\f\f
Specific\btions\f(211-00\fSteering\fSystem\f-\fGener\bl\fInform\btion,\fSpecific\btions),\f
St
eering\fGe\br\f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Steering\bColumn\bUniversal\bJoint\b
1. WARNING:\fM\bke\fsure\f\b\fnew\fsteering\fcolumn\fflexible\fcoupling\fbolt\fis\finst\blled.\f
1.\b Det\bch\fthe\fsteering\fcolumn\ffrom\fthe\fsteering\fge\br\fpinion.\f
Disc\brd\fthe\fsteering\fcolumn\fto\fsteering\fge\br\fpinion\fret\bining\fbolt.\f\f
2. 2.\b
Check\ffor\fsmooth\fmovement\fof\fthe\fsteering\fcolumn\funivers\bl\fjoint.\f
1
. Hold\fthe\fsteering\fcolumn\funivers\bl\fjoint\fyoke.\f
2.
Articul\bte\fthe\ffree\fyoke\fin\f\b\ffigure\fof\feight\fmovement.\f
If\fthe\fmovement\fis\fnot\fsmooth\for\fresist\bnce\fis\ffelt,\finst\bll\f\b\fnew\fsteering\fcolumn.\f
\f
REFER\fto:\fSteering\fColumn\f(211-04\fSteering\fColumn,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. 3.\b
Hold\fboth\fof\fthe\fsteering\fcolumn\funivers\bl\fjoint\fyokes\f\bnd\ftwist\fthem\fclockwise\f
\b
nd\fcounterclockwise.\f
If\fmovement\fis\ffelt,\finst\bll\f\b\fnew\fsteering\fcolumn.\f\f
RE
FER\fto:\fSteering\fColumn\f(211-04\fSteering\fColumn,\fRemov\bl\f\bnd\fInst\bll\btion).\f
\f\f
\f\f
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