Page 538 of 4402
4. \f\fCAUTION:\fM\bke\fsure\fth\bt\fthe\f
component\f\bligns\fwith\fthe\finst\bll\btion\fm\brk.
Torque:\b \f
10 0\fNm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
5. Remove\bthe\bSpecial\bTool(\f):\b 303-748\f
6. Re
move\bthe\bSpecial\bTool(\f):\b 303-1504\f
7. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l
ockwise.\f
8. In\ftall\bthe\bSpecial\bTool(\f):\b 303-748\f
9. R
ot\bte\fthe\fcr\bnksh\bft\fslowly\funtil\fthe\fcr\bnksh\bft\f
stops.\f
Special\bTool(\f):\b 303-748\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 549 of 4402

Engine - \b.0L E\foBoost SCTi (149kW/\b03PS) -
MI4 - CamshaftsS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal and Installation
Spe\fial Tool(s)
Mat
erials
Removal
N O
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
303-1504\f
Alignment\fTool,\fC\bmsh\bft
\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-C
Fl\bnge\fSe\bl\bnt\f-\fAn\berobic\fLPWSK-M2G348-A7\f/\f5U7J-M2G348-BA
1. Refer\fto:\f Timing\fCh\bin\f(303-01B\fEngine\f-
\f2.0L\fEcoBoost\f
SCTi\f(149kW/203PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion).
2.Remove t\be Spec\fal Tool(s): 303-1504\f
3.
CAUTION:\fNote\fthe\fposition\fof\fthe\fcomponents\f
before\fremov\bl.\f
Torque: 10\fNm
\f
4.Loosen\fe\bch\fbolt\f2\fturns\f\bt\f\b\ftime\funtil\f\bll\fbolts\f\bre\f
removed.\f
Torque: \f
7\fNm
\f
16\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
5.CAUTION:\f
Note\fthe\f
position\fof\fthe\f
\f
\f\f
\f\f
\f\f
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Page 550 of 4402
Installation
components\f
before\f
remov\bl.
Loosen\fe\bch\fbolt\f
2\fturns\f\bt\f\b\ftime\f
until\f\bll\fbolts\f\bre\f
removed.
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f2.
NOTE:\fThe\fcomponent\fmust\fbe\finst\blled\fwithin\f10\f
minutes\fof\f\bpplying\fthe\fse\bl\bnt.\f
Mater\fal: Fl
\bnge\fSe\bl\bnt\f-\fAn\berobic\fLP\f(WSK-M2G348
5U7J-M2G348-BA) \f
3.
CAUTION:\f
M\bke\fsure\f
th\bt\fthe\f
components\f
\bre\finst\blled\f
to\fthe\fposition\f
noted\fbefore\f
remov\bl.
Inst\bll\fthe\f
c\bmsh\bfts\f
\bpproxim\btely\f\bt\f
v\blve\foverl\bp\f
position\fcylinder\f
No.\f4.\f
4.
Tighten\fe\bch\f
bolt\f2\fturns\f\bt\f\b\f
time.\f
Mater\fal:
Oil\f-\f5W-
\f
\f\f
\f
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Page 573 of 4402
Engine - \b.0L E\foBoost SCTi
(149kW/\b03PS) - MI4 - Oil PumpS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Spe\fial Tool(s)
Mat
erials
Removal
N O
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
205-072-01\f
Ad\bpter\ffor\f205-072\f
303-290-13\f
Ad\bpter\ffor\f303-290A\f
303-290A-15\f
Ad\bpter\ffür\f303-290A\f
303-290B\f
Support\fB\br,\fEngine\f
303-290B-16\f
Ad\bpter\ffor\f303-290B\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-C
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
1. Refer\fto:\fFront\fSubfr\bme \f(502-00\fUni-Body,\f
Sub
fr\bme\f\bnd\fMounting\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Torque:\b 24\fNm
\f
3.Ins\fall\b
\fhe\b
Special\b
\f
\f
\f
\f
\f
\f
\f\f
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Page 578 of 4402

Engine - \b.0L E\foBoost SCTi
(149kW/\b03PS) - MI4 - EngineS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal
Spe\fial Tool(s)
Ge
neral Equipment
303-122\f
Lifting\fBr\bcket,\fEngine\f
310-137\f
Disconnect\fTool,\fFuel\fLine
\f
3.5 mm drill bit
Cable ties
Center pun\fh
Hose \flamp remover/installer
Hydrauli\f jib \frane
Mounting table set
Retaining Strap
Transmission ja\fk 1. \f
2. R
efer\fto:\f Cooling\fSystem\fDr\bining\f\bnd\fV\bcuum\f
Fi l
ling \f(303-03B\fEngine\fCooling\f-\f2.0L\fEcoBoost\f
SCT
i\f(149kW/203PS)\f-\fMI4,\fGener\bl\fProcedures).\f
3. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\f B\bttery\f(414-
01\fB\bttery,\fMounting\f
\bnd\fC\bbles,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Air\fCle\bner\f(303-12B\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.0L\fEcoBoost\f
SCTi\f(149kW/203PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. \f
\f
\f
\f\f
\f\f
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Page 587 of 4402
Vehi\fles without PCM se\furity shield
All vehi\fles
40. \f
41
. \f
42. WARNING:\fM\bke\fsure\fth\bt\fthe\fengine\f
\b n
d\ftr\bnsmission\f\bssembly\fis\fon\fwooden\f
blocks\f\bnd\fsecured\fwith\fsuit\bble\fret\bining\f
str\bps.\f
General \bqui\fment: Mo
unting\ft\bble\fset\f
Gen
eral \bqui\fment: Ret\bining\fStr\bp\f
43. \f
\f
\f\f
\f\f
\f\f
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Page 588 of 4402
44. \f
45. CAUTION:\fM\bke\fsure\fth\bt\fno\fcomponents\f
c \b
tch.\f
Refer\fto:\f Li
fting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
46. Install the S\fecial Tool(s): 303-122\f
Gen
eral \bqui\fment: Hydr\bulic\fjib\fcr\bne \f
47.
Remove\fthe\ffollowing\fitems:\f General \bqui\fment: Mo
unting\ft\bble\fset\f
Gen
eral \bqui\fment: Ret\bining\fStr\bp\f
48.
\f
49. \f
\f\f
\f
\f\f
\f
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Page 591 of 4402
Engine - \b.0L E\foBoost SCTi
(149kW/\b03PS) - MI4 - Engine
A\f\fessories
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal
Spe\fial Tool(s)
Ge
neral Equipment
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-397\f
Remover/Inst\bller,\fHose\fCl\bmp
\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-11A\f
Mounting\fPl\bte\ffor\f303-435-06\f
Knife 1. \f
2.Sp
ecial\bTool(\f):\b 303-397\f
3. Sp
ecial\bTool(\f):\b 303-397\f
\f
\f
\f
\f
\f
\f\f
\f\f
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