Page 452 of 4402
12.WARNING:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl
ockwise.\f
Turn\fthe\fcr\bnksh\bft\fone\f\bnd\fthree\fqu\brters\fof\f\b\f
t u
rn\funtil\fno.\f1\fpiston\fis\f\bt\f\bbout\f45°\fbefore\f
TDC.\f
13. Inst\bll\fthe\fspeci\bl\ftool.\f
Special\bTool(\f):\b 303-748\f
14. WA
RNING:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl
ockwise.\f
Turn\fthe\fcr\bnksh\bft\funtil\fit\fstops\f\bg\binst\fthe\f
s p
eci\bl\ftool.\f\f
15. NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f\bt\f
th
is\fst\bge.\f
NOTE:\fThe\fbolt\fm\by\fonly\fbe\finst\blled\fif\fthe\f
v\blve\ftimings\f\bre\fcorrect.\f Bolt\fM6\fx\f18\fmm\f
16
. NOTE:\fThe\fspeci\bl\ftool\fm\by\fonly\fbe\finst\blled\f
if
\fthe\fv\blve\ftimings\f\bre\fcorrect.\f
Inst\bll\fthe\fspeci\bl\ftool.\f
Sp
ecial\bTool(\f):\b 303-376B\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 6 из
9
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Page 460 of 4402
Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Timing Chain
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Gen
eral Equipment
Removal
100-010\f
Remover,\fO-Ring\fSe\bl
\f
2\fmm\fpunch
1. Remove\fthe\ffollowing\fitems:\f1. Refer\fto:\f Engine\fFront\fCover \f(303-01A\f
Eng
ine\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f
-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f\f 2.Special\bTool(\f):\b 100-010\f
3. Gen
eral\bEquipment:\b 2\fmm\fpunch\f
3. CAUTION:\fCounterhold\fthe\fc\bmsh\bfts\f\bt\f
t h
e\fhex\bgon\fusing\f\bn\fopen-ended\fsp\bnner\fto\f
prevent\fthe\fc\bmsh\bfts\ffrom\fturning.\f
4. \f
5. General\bEquipment:\b 2\fmm\fpunch\f
\f
\f\f
\f\f
\f\f
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Page 461 of 4402
Installation 1.General\bEquipment:\b 2
\fmm\fpunch\f
Tor
que:\b 10\fNm
\f
2. Torque:\b 10\fNm
\f
3. NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\ftight\f\bt\f
th
is\fst\bge.\f
4. General\bEquipment:\b 2
\fmm\fpunch\f
5. CAUTION:\fCounterhold\fthe\fc\bmsh\bfts\f\bt\f
t h
e\fhex\bgon\fusing\f\bn\fopen-ended\fsp\bnner\fto\f
prevent\fthe\fc\bmsh\bfts\ffrom\fturning.\f Torque:\b 72\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 2 из 3
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Page 463 of 4402

Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Cylinder Head
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Mat
erials
General Equipment
Removal
N O
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
310-137\f
Disconnect\fTool,\fFuel\fLine
\f
NameSpec\bf\bcat\bo\f
Hypoid\fOil\f85W-90SQ-M2C9002-AA\f/\fA72SX-19K261-CA
Hose\fcl\bmp\fremover/inst\bller
1. Refer\fto:\fB\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Dr\bin\fthe\fcooling\fsystem.\f
Refer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Ble
eding \f(303-03A\fEngine\fCooling\f-\f2.0L\f
Dur
\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-
HE\f(118kW/160PS)\f-\fMI4,\fGener\bl\fProcedures).\f
3. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Air\fCle\bner\f(303-12A\fInt\bke\fAir\f
Di s
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-
HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Gener\btor\f-\f2.0L\fDur\btec-HE\f
(10
7kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4 \f(414-02\f
Gen
er\btor\f\bnd\fRegul\btor,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. Torque:\b 24\fNm
\f
5. \f
\f
\f\f
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Page 477 of 4402
4. \f
5.NOTE:\fThe\fg\bskets\f\bre\fto\fbe\freused\funless\f
d
\b
m\bged.\f
6. Special\bTool(\f):\b 3
03-499\f
7. WARNING:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l
ockwise.\f
Turn\fthe\fcr\bnksh\bft\funtil\fno.\f1\fpiston\fis\f\bt\f\bbout\f
45
°\fbefore\fTDC.\f
8. Special\bTool(\f):\b 205-072,\f205-072-02\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 2 из
8
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Page 479 of 4402
6.WARNING:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl
ockwise.\f
Turn\fthe\fcr\bnksh\bft\funtil\fit\fstops\f\bg\binst\fthe\f
sp
eci\bl\ftool.\f\f
7. \f
8. NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f\bt\f
t
h
is\fst\bge.\f Bolt\fM6\fx\f18\fmm\f
9. S
pecial\bTool(\f):\b 205-072,\f205-072-02\f
Tor
que:\b \f
100\fNm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
10. \f
11. Remove\fthe\fspeci\bl\ftool.\f
Special\bTool(\f):\b 303-376B\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 4 из
8
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G545922&gui...procarmanuals.com
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Page 480 of 4402
12. Remove\fthe\fspeci\bl\ftool.\fSpecial\bTool(\f):\b 303-748\f
13 . WA
RNING:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl
ockwise.\f
Turn\fthe\fcr\bnksh\bft\fone\f\bnd\fthree\fqu\brters\fof\f\b\f
tu
rn\funtil\fno.\f1\fpiston\fis\f\bt\f\bbout\f45°\fbefore\f
TDC.\f
14. Inst\bll\fthe\fspeci\bl\ftool.\f
Special\bTool(\f):\b 303-748\f
15. WA
RNING:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l
ockwise.\f
Turn\fthe\fcr\bnksh\bft\funtil\fit\fstops\f\bg\binst\fthe\f
sp
eci\bl\ftool.\f\f
16. NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f\bt\f
th
is\fst\bge.\f
NOTE:\fThe\fbolt\fc\bn\fonly\fbe\finst\blled\fif\fthe\f
v\blve\ftiming\fis\fcorrect.\f Bolt\fM6\fx\f18\fmm\f
\f
\f
\f\f
\f\f
\f\f
\f\f
Стр. 5 из 8
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Page 484 of 4402

Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Engine
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal
Special Tool(s)
Ge
neral Equipment
303-122\f
Lifting\fBr\bcket,\fEngine\f
310-137\f
Disconnect\fTool,\fFuel\fLine
\f
3.5 mm drill bit
Center punch
Hose clamp remover/installer
Hydraulic jib crane
Mounting table set
Retaining Strap
Schlitzschraubendreher 1.General \bqui\fment: Sc
hlitzschr\bubendreher\f
2. R
efer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Bl e
eding \f(303-03A\fEngine\fCooling\f-\f2.0L\fDur\btec-
HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\f
Fuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fGener\bl\fProcedures).\f
3. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Accessory\fDrive\fBelt \f(303-05A\f
Acc
essory\fDrive\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\f
Fuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-
HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Remove\fthe\fright-h\bnd\fhe\bdl\bmp.\f
Refer\fto:\f He\bdl\bmp\fAssembly \f(417-01\f
Ext
erior\fLighting,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
3. Refer\fto:\f B\bttery\f(414-01\fB\bttery,\fMounting\f
\bnd\fC\bbles,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. \f
\f
\f
\f\f
Стр. 1 из 8
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