Page 432 of 4402

4.NOTE:\fThe\fg\bsket\fis\fto\fbe\freused\funless\f
d\b
m\bged.\f
5. Special\bTool(\f):\b 3
03-499\f
6. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l
ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fe\bch\fpiston\fis\f\bt\ftop\f
de
\bd\fcenter\f(TDC)\f\bnd\fme\bsure\fthe\fv\blve\f
cle\br\bnce(s),\fusing\f\b\fsuit\bble\fset\fof\ffeeler\f
g\buges.\f
7. Note\fdown\fe\bch\fcylinder\fnumber\f\bnd\fthe\fv\blve\f cle\br\bnce(s)\fme\bsured.\f
8. Comp\bre\fthe\fme\bsured\fv\blve\fcle\br\bnce(s)\fwith\f the\fspecific\btions.\f
Refer\fto:\fSpecific\btions\f(303-01A\fEngine\f-\f2.0L\f
Dur\btec-HE\f(MI4),\fSpecific\btions).\f
9.NOTE:\fOnly\fc\brry\fout\fthe\ffollowing\fsteps\f
wh
en\fthe\fv\blve\fcle\br\bnce(s)\frequire\f
\bdjustment.\f
10. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl
ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fpiston\fNo.\fone\fis\f
\bpproxim\btely\f45\fdegrees\fbefore\ftop\fde\bd\fcenter\f
(TDC).\f
11. \f
\f\f
\f\f
\f\f
\f\f
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Page 435 of 4402
23. Inst\bll\fthe\fspeci\bl\ftool.\fSpecial\bTool(\f):\b 303-376B\f
24 .
\f\f Bolt\fM6\fx\f25\fmm\f
25
. Inst\bll\fthe\fspeci\bl\ftool.\f
26. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l
ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fit\fcont\bcts\fthe\fspeci\bl\f
to
ol.\f
27. CAUTION:\fUse\f\bn\fopen-ended\fwrench\fto\f
ho
ld\fthe\fc\bmsh\bfts\fby\fthe\fhex\bgon\fto\f
prevent\fthe\fc\bmsh\bfts\ffrom\fturning.\f Torque:\b 72\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 436 of 4402
28. Remove\fthe\fspeci\bl\ftool.\fSpecial\bTool(\f):\b 303-376B\f
29 .
Remove\fthe\fspeci\bl\ftool.\f
Special\bTool(\f):\b 303-748\f
30. C
AUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl
ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\fone\f\bnd\fthree\fqu\brters\f
u n
til\fpiston\fNo.\f1\fis\f\bpproxim\btely\f45\fdegrees\f
before\ftop\fde\bd\fcenter\f(TDC).\f
31. Inst\bll\fthe\fspeci\bl\ftool.\f
Special\bTool(\f):\b 303-748\f
32. C
AUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl
ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fit\fcont\bcts\fthe\fspeci\bl\f
to
ol.\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 438 of 4402
38.Torque:\b 20\fNm\f
39. \f\f 1.Material:\b Thre\bd\fLocking\fMS\f(WSK-
M2 G3
49-A7\f/\f2U7J-M2G349-AA) \f
Tor
que:\b 10\fNm
\f
2. Material:\b Thre\bd\fLocking\fMS\f(WSK-
M2G3
49-A7\f/\f2U7J-M2G349-AA) \f
Tor
que:\b 12\fNm
\f
40. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl
ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fe\bch\fpiston\fis\f\bt\f
( T
DC)\f\bnd\fme\bsure\fthe\fv\blve\fcle\br\bnce(s).\f
41. Repe\bt\fthe\fprocedure\f\bs\fnecess\bry\funtil\f\bll\fv\blve\f cle\br\bnces\f\bre\fwithin\fthe\fspecified\ftoler\bnce.\f
42. Apply\f\b\fsm\bll\fbe\bd\fof\fse\bl\bnt\fto\fthe\f\bre\bs\findic\bted.\f
Material:\b Silicone\fSe\bl\bnt\fLB\f(WSE-M4G323-A4\f/\f
2U7
J-M4G323-AA) \f
43. T
orque:\b 10\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 442 of 4402
Installation 14.
Torque:\b
B
olts\f-\ffront\fengine\fmounting\f80\fNm
\f
Nuts\f-\ffront\fengine\fmounting\f90\fNm
\f
15. \f
16. Genera\f\bEquipment:\b Hose\fcl\bmp\f
re m
over/inst\bller \f
Tor
que:\b 18\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. NOTE:\fDuring\finiti\blis\btion\fthe\fped\bls\fmust\f
b
e
\fin\fthe\frest\fposition.\f
Turn\fthe\fignition\fkey\fto\fposition\fII\f\bnd\fthen\fw\bit\f
on
e\fminute\fin\forder\fto\finiti\blise\fthe\fthrottle\f
v\blve.\f
3. Turn\fthe\fignition\fkey\fto\fthe\fOFF\fposition.\f
\f\f
\f\f
\f\f
\f\f
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Page 448 of 4402
5.NOTE:\fIf\fthe\fg\bskets\f\bre\fnot\fd\bm\bged,\fre-
us
e\fthem.\f
6. Special\bTool(\f):\b 3
03-499\f
7. WARNING:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl
ockwise.\f
Turn\fthe\fcr\bnksh\bft\funtil\fno.\f1\fpiston\fis\f\bt\f\bbout\f
4 5
°\fbefore\fTDC.\f
8. \f
9. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 449 of 4402
10. \f\f1. Rele\bse\fthe\fch\bin\ftensioner\fusing\f\b\f2\fmm\fpin\fpunch.\f
2. Tension\fthe\ftiming\fch\bin.\f
3. NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f
\b
t
\fthis\fst\bge.\f
Secure\fthe\ftiming\fch\bin\fguide\fusing\f\bn\fM6\f
x\f
25\fmm\fbolt.\f
11. WARNING:\fCounterhold\fthe\fc\bmsh\bfts\f\bt\f
th
e\fhex\bgon\fusing\f\bn\fopen-ended\fsp\bnner\fto\f
prevent\fthe\fc\bmsh\bfts\ffrom\frot\bting.\f
12. WARNING:\fCounterhold\fthe\fc\bmsh\bfts\f\bt\f
th
e\fhex\bgon\fusing\f\bn\fopen-ended\fsp\bnner\fto\f
prevent\fthe\fc\bmsh\bfts\ffrom\frot\bting.\f Undo\fthe\fbolt\fof\fthe\fc\bmsh\bft\fsprocket\fby\f5\f
tu
rns.\f
13. CAUTION:\fM\bke\f\b\fnote\fof/m\brk\fthe\f
in
st\blled\fpositions\fof\fthe\fcomponents\fbefore\f
remov\bl.\f\f
\f\f
\f
\f\f
\f\f
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Page 451 of 4402
7. Inst\bll\fthe\fspeci\bl\ftool.\fSpecial\bTool(\f):\b 303-748\f
8. WARNING:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l
ockwise.\f
Turn\fthe\fcr\bnksh\bft\funtil\fit\fstops\f\bg\binst\fthe\f
sp
eci\bl\ftool.\f\f
9. WARNING:\fCounterhold\fthe\fc\bmsh\bfts\f\bt\f
th
e\fhex\bgon\fusing\f\bn\fopen-ended\fsp\bnner\fto\f
prevent\fthe\fc\bmsh\bfts\ffrom\frot\bting.\f Torque:\b 72\fNm
\f
10. Remove\fthe\fspeci\bl\ftool.\f
Special\bTool(\f):\b 303-376B\f
11.
Remove\fthe\fspeci\bl\ftool.\f
Special\bTool(\f):\b 303-748\f
\f\f
\f\f
\f\f
\f\f
\f\f
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