Page 601 of 4402
11. \f
12. \f
13.
CAUTION:\fNote\fthe\fposition\fof\fthe\fcomponents\f
before\fremov\bl.\f
14.Loosen\fe\bch\fbolt\f2\fturns\f\bt\f\b\ftime\funtil\f\bll\fbolts\f\bre\f
removed.\f15.
CAUTION:\f
\f\f
\f
\f\f
\f\f
\f\f
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Page 602 of 4402
Note\fthe\f
position\fof\fthe\f
components\f
before\f
remov\bl.
Loosen\fe\bch\fbolt\f
2\fturns\f\bt\f\b\ftime\f
until\f\bll\fbolts\f\bre\f
removed.
16. \f
17.
WARNING:\fBe\fprep\bred\fto\fcollect\fesc\bping\ffluid.
General\bEquipment:\b Fluid\fcont\biner\f
18. \f
\f
\f\f
\f\f
\f\f
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Page 606 of 4402
7.CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\fclockwise.
Rot\bte\fthe\fcr\bnksh\bft\funtil\fpiston\fNo.\f1\fis\f\bpproxim\btely\f20\f
mm\fbefore\ftop\fde\bd\fcenter\f(TDC).\f
8. Inst\bll\fTorque:\b \f
7\fNm
\f
15\fNm
\f
55\fNm
\f
90
°\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
St\bge\f4:\f
St\bge\f5:\f
9.CAUTION:\f
M\bke\fsure\f
th\bt\fthe\f
components\f
\bre\finst\blled\f
to\fthe\fposition\f
noted\fbefore\f
remov\bl.
Inst\bll\fthe\f
\f
\f
\f\f
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Page 610 of 4402
22.CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\ffriction\fw\bsher\fis\f
inst\blled.\f
23.Spec\fal\bTool(s):\b 303-509\f
24. T
orque:\b 7\fNm
\f
25. Install\bthe\bSpec\fal\bTool(s):\b 303-748\f
26.
CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\fclockwise.
Rot\bte\fthe\fcr\bnksh\bft\fslowly\funtil\fthe\fcr\bnksh\bft\fstops.
Spec\fal\bTool(s):\b 303-748\f
27. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 612 of 4402
33.Rot\bte\fthe\fcr\bnksh\bft\fslowly\funtil\fthe\fcr\bnksh\bft\fstops.
Spec\fal\bTool(s):\b303-748\f
34.
NOTE:\fThe\fspeci\bl\ftool\fc\bn\fonly\fbe\finst\blled\fif\fthe\fv\blve\f
timing\fis\fcorrect.\f
Install\bthe\bSpec\fal\bTool(s):\b 30
3-1504\f
35. R
emove\bthe\bSpec\fal\bTool(s):\b 303-1504\f
36.
\f\f 1. Remove\bthe\bSpec\fal\bTool(s):\b 303-748\f
2. To
rque:\b 20\fNm
\f
37. Spec\fal\bTool(s):\b 303-499\f
Tor
que:\b 12\fNm
\f
38.
NOTE:\fThe\f
g\bsket\fis\fto\f
be\freused\f
unless\f
d\bm\bged.
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 614 of 4402
Engine - \b.0L E\foBoost SCTi (149kW/\b03PS)
- MI4 - Engine A\f\fessoriesS-MAX/G\bl\bxy\f2006.5\f(02/2006
Installation
Spe\fial Tool(s)
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-397\f
Remover/Inst\bller,\fHose\fCl\bmp
\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-11A\f
Mounting\fPl\bte\ffor\f303-435-06\f
310-128\f
Inst\bller\fSet,\fTeflon\fSe\bl\f1.CAUTION:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
in
st\blled.\f
Special\bTool(\f):\b 30
3-254\f
Tor
que:\b 112\fNm
\f
2. \f\f
1.Torque:\b 8\fNm
\f
\f
\f
\f
\f
\f
\f
\f
\f
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Page 622 of 4402
Engine - \b.0L E\foBoost SCTi (149kW/\b03PS) -
MI4 - EngineS-MAX/G\bl\bxy\f2006.5\f(02/2006
Installation
Spe\fial Tool(s)
Ma
terials
General Equipment
205-316A\f
Alignment\fPins,\fSubfr\bme\f
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-735\f
Alignment\fPeg,\fC\bmsh\bft\f
308-720\f
Setting\fG\buge,\fClutch\fCl\bws
\f
308-761\f
Locking\fTool,\fFlywheel\f
NameSpec\bf\bcat\bo\f
Gre\bse\fK-PAGWSA-M1C246-A\f/\f8U7J-M1C246-AA
Hose \flamp remover/installer
Hydrauli\f jib \frane
Mounting table set
Retaining Strap
Transmission ja\fk 1. \f
\f
\f
\f
\f
\f
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Page 624 of 4402
6.Torque: 48\fNm\f
7. General Equipment: Mounting\ft\bble\fset\f
Ge n
eral Equipment: Ret\bining\fStr\bp\f
8. Re
move t\be Spe\fial Tool(s): 303-735,\f308-761\f
9. Re
move t\be Spe\fial Tool(s): 303-122\f
\f\f
\f\f
\f
\f
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