Page 718 of 4402
Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Engine AccessoriesS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal
Special Tool(s)
Ge
neral Equipment
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-11A\f
Mounting\fPl\bte\ffor\f303-435-06
\f
303-699\f
Wrench,\fOil\fFilter\f
Hose clamp remover/installer
Hydraulic jib crane 1.Install t\be Spe\fial Tool(s): 30
3-435,\f303-435-06,\f
303-435-11A \f
2. Re
move t\be Spe\fial Tool(s): 303-122\f
Gen
eral Equipment: Hydr\bulic\fjib\fcr\bne \f
\f
\f
\f
\f
\f
\f
\f\f
\f\f
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Page 722 of 4402
Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - EngineS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\fisassembly
Special Tool(s)
Ge
neral Equipment
100-010\f
Remover,\fO-Ring\fSe\bl\f
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
205-072-01\f
Ad\bpter\ffor\f205-072\f
205-072-02\f
Ad\bpter\ffor\f205-072\f
303-293\f
Remover,\fCr\bnksh\bft\fSe\bl\f
\b mm punch 1. \f
2.CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l
ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fpiston\fNo.\f1\fis\f
\bpproxim\btely\f45\fdegrees\fbefore\ftop\fde\bd\fcenter\f
(TDC).\f
3. Special\bTool(\f):\b 205-072,\f205-072-02\f
\f
\f
\f
\f
\f
\f\f
\f\f
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Page 728 of 4402
3.CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\ffriction\f
w\b
sher\fis\finst\blled.\f
4. \f\f 1.Torque:\b 10\fNm
\f
2. Spec\fal\bTool(s):\b 205-072,\f205-072-01\f
Tor
que:\b 25\fNm
\f
5. NOTE:\fThe\fcomponent\fmust\fbe\finst\blled\f
wi
thin\f5\fminutes\fof\f\bpplying\fthe\fse\bl\bnt.\f
Mater\fal:\b Si
licone\fSe\bl\bnt\fLB\f(WSE-M4G323-A4\f/\f
2U7
J-M4G323-AA) \f
6. To
rque:\b 25\fNm
\f
7. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l
ockwise.\f
Turn\fthe\fcr\bnksh\bft\funtil\fno.\f1\fpiston\fis\f\bt\f\bbout\f
45
°\fbefore\fTDC.\f
8. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 732 of 4402
22. \f
23.Install\bthe\bSpec\fal\bTool(s):\b 303-748\f
24 . C
AUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl
ockwise.\f
Turn\fthe\fcr\bnksh\bft\funtil\fit\fstops\f\bg\binst\fthe\f
s p
eci\bl\ftool.\f
25. Disc\brd\fthe\fbolt.\f
26. NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f\bt\f
th
is\fst\bge.\f
M6\fx\f18\fmm\fbolt.\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 735 of 4402
Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Engine AccessoriesS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installation
Special Tool(s)
Ge
neral Equipment
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-11A\f
Mounting\fPl\bte\ffor\f303-435-06
\f
303-699\f
Wrench,\fOil\fFilter\f
Hose clamp remover/installer
Hydraulic jib crane 1.CAUTION:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
in
st\blled.\f
Special\bTool(\f):\b 30
3-254\f
Tor
que:\b \f
50\fNm
\f
80\fNm
\f
112\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
2. \f\f 1.Torque:\b 20\fNm
\f
2. Torque:\b 10\fNm
\f
3. Torque:\b 25\fNm
\f
4. Torque:\b 10\fNm
\f
\f
\f
\f
\f
\f
\f
\f\f
\f\f
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Page 739 of 4402
Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Engine—Vehicles With: 6-Speed
Automatic Transaxle - AWF\b1
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installation
Special Tool(s)
Ge
neral Equipment
204-349\f
Protector\fSet,\fB\bll\fJoint\fG\biter
\f
205-316A\f
Alignment\fPins,\fSubfr\bme\f
205-775\f
Protector\fH\blfsh\bft\fSe\bl\f
303-122\f
Lifting\fBr\bcket,\fEngine\f
Hose clamp remover/installer
Hydraulic jib crane
Mounting table set
Transmission jack 1.Torque:\b 48
\fNm\f
2. Torque:\b 48\fNm
\f
3. Torque:\b 48\fNm
\f
\f
\f
\f
\f
\f\f
\f\f
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Page 740 of 4402
4. Secure\fthe\fengine\fto\fthe\f\bssembly\ft\bble\fwith\fret\bining\fstr\bps.\f
Genera\f\bEquipment:\b Mounting\ft\bble\fset\f
5. R
emove\fthe\fspeci\bl\ftool.\f
Specia\f\bToo\f(s):\b 303-122\f
Ge n
era\f\bEquipment:\b Hydr\bulic\fjib\fcr\bne \f
6. To
rque:\b 36\fNm
\f
7. Refer\fto:\f St\brter\fMotor \f(303-06A\fSt\brting\f
Sys
tem\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f-\f
MI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\f
MI4/2.3L\fDur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
8. CAUTION:\fM\bke\fsure\fth\bt\fno\f
\f\f
\f
\f\f
\f\f
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Page 741 of 4402
components\fc\btch.\f
Lower\fthe\fvehicle\fto\ft\bke\fthe\flo\bd\foff\fthe\fengine\f
mo
untings.\f
9. \f\f 1.Torque:\b 133\fNm
\f
2. NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\f
ti
ght\f\bt\fthis\fst\bge.\f
10. Torque:\b 1
5\fNm\f
11. \f\f 1.Torque:\b 80\fNm
\f
2. NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\f
ti
ght\f\bt\fthis\fst\bge.\f
12. Remove\fthe\f\bssembly\fst\bnd.\f 1 3
.Torque:\b 90\fNm
\f
14. Torque:\b
1\f80\fNm
\f
2\f25\fNm
\f
15. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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