2006 DODGE SPRINTER Owners Manual

WHAT TO DO IN EMERGENCIES 249
6
*Vehicle Type 2500 onlyIf the Engine is Damaged
For towing distances up to 30 miles (about 50 km)
 Shift gear selector lever to "N" position.
 Do not exceed a towing speed of 30 mph (50 km / h).
For towing distances greater than 30 miles (about
50 km)
 Remove the propeller shafts leading to the drive
axles.
The vehicle can be towed without restriction.
If the Transmission is Damaged
 Remove the propeller shafts leading to the drive
axles.
If the Front Axle is Damaged
 Raise the front axle.
 Observe the same towing restrictions as for engine
damage.
If the Rear Axle is Damaged
 Raise the rear axle.
NOTE: Comply with local legal regulations regarding
towing vehicles.
WARNING!
Do not tow the vehicle if the key cannot be turned
in the ignition lock.
If the key cannot be turned, the ignition lock re-
mains locked and the vehicle cannot be steered.
With the engine not running there is no power
assistance for the braking and steering systems.
In this case, it is important to keep in mind that a
considerably higher degree of effort is necessary
to brake and steer the vehicle.
The vehicle must not be towed with the front axle
raised and the key in position 2 in the ignition
lock as the drive wheels could then lock due to the
acceleration skid control (ASR) or the optional
Electronic Stability Program (ESP
®)*.

MAINTAINING YOUR VEHICLE
7
CONTENTS
Q Engine Compartment . . . . . . . . . . . . . . . . . . . . . . . 253
Q Sprinter Original Parts . . . . . . . . . . . . . . . . . . . . . . 255
Q Service Products . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
…Disposal of Service Products . . . . . . . . . . . . . . 256
Q Emission Related Component Warranty
Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Q Regular Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
…Windshield Washer System Fluid Reservoir . 257
…Air Filter Restriction Indicator (Optional) . . . 258
…Approved Engine Oils . . . . . . . . . . . . . . . . . . . . 258
…Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . 259
…Ribbed V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
…Hydraulic Brake System, Clutch
Mechanism Fluid Level . . . . . . . . . . . . . . . . . . . 261
…Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
…Engine Cooling System . . . . . . . . . . . . . . . . . . . 261
…Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . 262
…Checking Coolant Level . . . . . . . . . . . . . . . . . . 263
Q Winter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Q Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
…Disconnecting the Battery . . . . . . . . . . . . . . . . . 266
…Reconnecting the Battery . . . . . . . . . . . . . . . . . . 266
…Charging the Battery . . . . . . . . . . . . . . . . . . . . . 267
Q Replacing Wiper Blades . . . . . . . . . . . . . . . . . . . . . 268
…Appearance Care and Corrosion Protection . 269
…Power Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
…Automatic Car Wash . . . . . . . . . . . . . . . . . . . . . 271
…Tar Stains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
…Paintwork, Painted Body Components . . . . . . 272
…Engine Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . 272
…Vehicle Washing . . . . . . . . . . . . . . . . . . . . . . . . . 272
…Ornamental Moldings . . . . . . . . . . . . . . . . . . . . 273

252 MAINTAINING YOUR VEHICLE
…Headlamps, Taillamps, Identification Lamps,
Turn Signal Lenses . . . . . . . . . . . . . . . . . . . . . . . 273
…Reversing Aid Sensors . . . . . . . . . . . . . . . . . . . . 273
…Window Cleaning . . . . . . . . . . . . . . . . . . . . . . . 274
…Wiper Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
…Light Alloy Wheels . . . . . . . . . . . . . . . . . . . . . . 275
…Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . . 275
…Steering Wheel and Gear Selector Lever . . . . 275
…Cup Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
…Seat Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
…Headliner and Shelf Below Rear Window . . . 275
…Upholstery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
…Hard Plastic Trim Items . . . . . . . . . . . . . . . . . . 276
…Plastic and Rubber Parts . . . . . . . . . . . . . . . . . . 276
Q Electrical Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
…Standard Fuse and Relay Equipment . . . . . . . 277
…Relay Assignment, Standard Equipment . . . . 281
…Fuse and Relay Optional Equipment . . . . . . . 281
Q Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 284
…Front Lamp Unit . . . . . . . . . . . . . . . . . . . . . . . . . 284
…Taillamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
…License Plate Lamps
(Cargo/Passenger Vans Only) . . . . . . . . . . . . . 291
…Additional Brake Lamp
(Cargo/Passenger Vans Only) . . . . . . . . . . . . . 291
…Side-Mounted Turn Signals . . . . . . . . . . . . . . . 292
…Side-Marker Lamps,
Standing Lamps (Optional) . . . . . . . . . . . . . . . . 292
…Identification Lamps
(Cargo/passenger vans only) . . . . . . . . . . . . . . 293
…Interior Lighting in Passenger
Compartment and Load Compartment . . . . . 293
…Interior Lighting with Reading Lamp . . . . . . . 294
…Interior Lighting with Interior Sensor
Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
…Exit Lamps (Optional) . . . . . . . . . . . . . . . . . . . . 295
Q Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
…Recommended Fluids and Lubricants . . . . . . 297

MAINTAINING YOUR VEHICLE 253
7
ENGINE COMPARTMENT

254 MAINTAINING YOUR VEHICLE
Legend For Engine Compartment
1. Washer system fluid reservoir.
2. Maintenance indicator for air cleaner element
(Optional).
3. Oil dipstick.
4. Oil filler neck.
5. Ribbed V-belt.
Auxiliary drive (Optional) refer to “Auxiliary
drive“.6. Fuel filter with water separator.
7. Hydraulic brake fluid reservoir.
8. Coolant reservoir.
9. Battery
The auxiliary battery is located underneath the
front passenger seat (optional equipment).
10. Fuse box
(These special fuses should only be replaced at by
an authorized Sprinter Dealer).

MAINTAINING YOUR VEHICLE 255
7
SPRINTER ORIGINAL PARTS
Every authorized Sprinter Dealer maintains a stock of
Sprinter original parts for maintenance and repair work.
Over 6,000 retailers around the world guarantee that
you can be supplied with Sprinter original parts
wherever you are. Over 300,000 different parts and
assemblies, including parts for older vehicle models,
are distributed from a central parts warehouse using
an optimally tuned logistics concept.
Sprinter original parts are subjected to the most
stringent quality inspections and will ensure that the
vehicle is maintained at a high level of operating
efficiency and safety, and that it maintains its value.
Each part has been specifically designed and
manufactured or selected and approved for use in
Sprinter vehicles.
It is therefore best to use only Sprinter original parts.
For cost-effective repairs in accordance with sound
recycling principles, the use of non-genuine parts and
accessories not authorized by the manufacturer could
damage the vehicle or compromise its durability or safety.
When ordering original parts, always provide the
vehicle identification number and the engine number. SERVICE PRODUCTS
Mechanical elements and the lubricants used for them
must be carefully matched.
For this reason, only brands tested and approved by
the manufacturer should be used. Please contact your
Sprinter Dealer to obtain the necessary information.
No lubricant additives should be used.
The use of such additives could affect your warranty
rights. Information is available from any authorized
Sprinter Dealer.
For specifications of engine oils, coolant and brake
fluid, contact your authorized Sprinter Dealer.
WARNING!
If handled incorrectly, service products can consti-
tute a health risk for people and an environmental
hazard.
Always observe relevant guidelines for handling,
storing and disposing of service products.

256 MAINTAINING YOUR VEHICLE
Disposal of Service Products
Dispose of service products and of parts which come
into contact with them (e.g. filters) in an
environmentally responsible manner. Comply with
applicable bars and regulations.
EMISSION RELATED COMPONENT WARRANTY
STATEMENT
The Manufacturer warrants to the original and each
subsequent owner of a Sprinter heavy-duty on
highway diesel engine that:
(1) the engine was designed, built and equipped so as
to conform at the time of sale with the applicable
regulations adopted by the Federal Environmental
Protection Agency, and
(2) the emission control system of such engine is free
from defects in materials and workmanship which
would cause it not to conform with those regulations
for a period of use of five years or 100 000 miles or
3 000 hours of engine operation, whichever occurs
first.REGULAR CHECKS
WARNING!
When the hood is open, there is a risk of injury
due to very hot engine components.
When the engine is running or the key is in posi-
tion 2 in the ignition lock, there is a risk of injury
due to moving engine components and the electri-
cal system.
If you see flames or smoke coming from the
engine compartment, or if the coolant temperature
gauge indicates that the engine is overheated, do
not open the hood. Move away from vehicle and
do not open the hood until the engine has cooled.
If necessary, call the fire department.