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Functional Test
Leak Test
19-26 Conventional Brake Components
Brake Booster Test
A
1. With the ignition switch in LOCK (0), press the
brake pedal several times to deplete the vacuum
reservoir, then press the brake pedal hard, and hold
it for 15 seconds. If the brake pedal sinks, either the
master cylinder is bypassing internally, or the
brake system is leaking. Inspect the brake hoses
and lines (see page 19-37).
2. Start the engine with the brake pedal pressed. If the brake pedal sinks slightly, the vacuum booster is
operating normally. If the brake pedal height does
not vary, do the brake system test (see page 19-4).
1. Press the brake pedal with the engine running, then stop the engine. The brake pedal height should not
vary while pressed for 30 seconds.
If the pedal height rises, go to step 6.
If it does not rise, go to step 2.
2. Start the engine and let it idle for 30 seconds. Turn the ignition switch to LOCK (0), and wait
30 seconds. Press the brake pedal s everal times
using normal pressure. When the pedal is first
pressed, it should be low. On consecutive
applications, the pedal height should gradually rise.
Does the pedal rise on each consecutive
application?
If it rises the booster is OK.
If it does not rise, go to step 3. 3. Disconnect the brake booster vacuum hose (A) at
the booster. The check valve is built into the hose.
NOTE: If the check valve is faulty, replace the brake
booster vacuum hose/check valve as an assembly.
4. Start the engine, and let it idle. There should be vacuum available.
If no vacuum is available, the check valve is not working properly. Replace the brake booster
vacuum hose and check valve, and retest.
Ifthereisvacuum,gotostep5.
5. With the ignition switch in LOCK (0), reconnect the vacuum hose to the brake booster.
6. Start the engine, and then pinch the brake booster vacuum hose between the check valve and the
booster.
7. Turn the ignition switch to LOCK (0), and wait 30 seconds. Press the brake pedal several times
using normal pressure. When the pedal is first
pressed, it should be low. On consecutive
applications, the pedal height should gradually rise.
If the pedal position does not vary inspect the seal between the master cylinder and booster. If
the seal is OK, replace the brake booster.
If the pedal position varies, replace the brake booster vacuum hose/check valve as an
assembly.
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19-28Conventional Brake Components
Brake Booster Replacement (cont’d)
B
A
7. Pull the brake booster (A) forward.
Be careful not to damage the brakebooster mounting surfaces and the
threads on the booster studs.
Be careful not to bend or damage the brake lines.
8. Remove the brake booster by pu lling it out and
turning it, and remove it from the engine
compartment.
NOTE: Use a new brake booster gasket (B) during
reassembly. 9. Install the brake booster in the reverse order of
removal, and note these items:
Install the master cylinder after installing the brake booster (see page 19-24).
Replace the master cylinder rod seal.
Check the brake pedal height and free play after installing the master cylinder, and adjust it if
necessary (see page 19-6).
Bleed the brake system (see page 19-9).
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YES
NO YES
NO
DTC 61-01:
DTC 61-21:
DTC 61-22:
DTC 61-23:
19-8119-81
ABS MODULATOR-CONTROL UNIT 25P CONNECTOR
FSR B (WHT)
14. Disconnect the ABS modulator-control unit 25Pconnector (see step 2 on page 19-90).
15. Measure the voltage between ABS modulator- control unit 25P connector terminal No. 8 and body
ground.
Check for loose terminals in the ABS
modulator-control unit 25P connector. If necessary,
substitute a known-good ABS modulator-control
unit (see page 19-90), and retest.
Repair open in the wire between the No. 3
(30 A) fuse in the under-hood fuse/relay box and
the ABS modulator-control unit. 1. Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS.
3. Turn the ignition switch to LOCK (0), then start the
engine.
4. Check for DTCs with the HDS.
Go to step 5.
Intermittent failure, the system is OK at this
time. Check for loose terminals at the ABS
modulator-control unit 25P connector. Refer to
intermittent failures troubleshooting (see page
19-50).
5. Check and note BATTERY voltage in the ABS DATA LIST with the HDS.
6. Using a voltmeter, measure and note the voltage between the battery terminals.
NOTE: If the battery voltage is below 9.5 V, check
the battery (see page 22-67), and troubleshoot the
alternator regulator circuit (see page 4-28).
(cont’d)ABS Modulator-control Unit Initial
IG Low Voltage
ABS Modulator-control Unit
Power Source Low Voltage 1
ABS Modulator-control Unit
Power Source Low Voltage 2
ABS Modulator-control Unit
Power Source Low Voltage 3
Wire side of female terminals
I s t her e bat t er y v ol t age? I s DT C 61-01, 61-21, 61-22, or 61-23 i nd i cat ed ?
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NO
YES
NO
DTC 62-21:
19-8219-82ABS Components
DTC Troubleshooting (cont’d)
7. Compare the data list voltage noted in step 5 to the
battery voltage in step 6.
Intermittent failure, the system is OK at this
time. Check for loose terminals at the ABS
modulator-control unit 25P connector. Refer to
intermittent failures troubleshooting (see page
19-50). If the code resets after clearing, replace the
ABS modulator-control unit (see page 19-90).
Check for loose terminals in the ABS
modulator-control unit 25P connector. If necessary,
substitute a known-good ABS modulator-control
unit (see page 19-90), and retest. 1. Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS.
3. Turn the ignition switch to LOCK (0), then start the
engine.
4. Check for DTCs with the HDS.
Go to step 5.
Intermittent failure, the system is OK at this
time.
5. Check and note BATTERY voltage in the ABS DATA LIST with the HDS.
6. Using a voltmeter, measure and note the voltage between the battery terminals.
NOTE: If the voltage is above 15.1 V, troubleshoot
the alternator regulator circuit (see page 4-28).
7. Compare the data list voltage noted in step 5 to the battery voltage in step 6.
Intermittent failure, the system is OK at this
time. Check for loose terminals at the ABS
modulator-control unit 25P connector. Refer to
intermittent failures troubleshooting (see page
19-50). If the code resets after clearing, replace the
ABS modulator-control unit (see page 19-90).
Replace the ABS modulator-control unit
(see page 19-90), and retest.ABS Modulator-control Unit IG
High Voltage
Is t he d i f f er ence bet w een t he t w o v ol t age
r ead i ngs l ess t han 3 V ?
Is DT C 62-21 indicated?
Is t he d i f f er ence bet w een t he t w o v ol t ager ead i ngs l ess t han 3 V ?
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DTC 86-24:
DTC 86-25:
YES
NO Sign ECM/PCM
Connector A
(44P) Terminal
YES
NO
ABS Modulator-
control Unit 25P
Connector Terminal
19-86 ABS Components
DTC Troubleshooting (cont’d)
CAN-H (WHT)
CAN-L (RED)
ECM/PCM CONNECTOR A (44P) CAN-L (RED)
CAN-H (WHT) ABS MODULATOR-CONTROL UNIT 25P CONNECTOR
F-CAN Communication with
Engine Malfunction
F-CAN Communication with
Engine Malfunction
1. Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS.
3. Test-drive the vehicle at 10 km/h (7 mph) or more.
NOTE: Drive the vehicle on the road, not on a lift.
4. Check for DTCs with the HDS.
Go to step 5.
Intermittent failure, the system is OK at this
time. Check for loose terminals between ECM/PCM
connector A (44P) and the ABS modulator-control
unit 25P connector. Refer to intermittent failures
troubleshooting (see page 19-50).
5. Turn the ignition switch to LOCK (0).
6. Short the SCS line with the HDS.
7. Disconnect ECM/PCM connector A (44P).
8. Disconnect the ABS modulator-control unit 25P connector (see step 2 on page 19-90). 9. Check for continuity between ABS modulator-
control unit 25P connector terminal and ECM/PCM
connector A (44P) terminal (see table).
CAN-L No. 17 No. 37
CAN-H No. 1 No. 36
Go to step 10.
Repair open in the wire between the ECM/
PCM and the ABS modulator-control unit.
Wire side of female terminals
Terminal side of female terminals
Is DT C 86-24 and/ or 86-25 indicated? Is there continuity?
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System Outline
19-108VSA System Components
System Description (cont’d)
CONTROL UNIT
MODULATOR UNIT VSA MODULATOR-
CONTROL UNIT
Brake pressure
signal
Solenoid control
Motor control
Communication via F-CAN
VSA
OFF
SWITCH
PARKING
BRAKE
SWITCH BRAKE
FLUID
LEVEL
SWITCH
WHEEL SPEED SENSOR
Engine torque control request
Control mode signal
VSA control enable/disable
Throttle open angle signal
Engine revolution signal
Brake pedal
position switch signal
Service check signal
Gear position signal
Wheel rotation
pulse signal
ECM/PCM
BRAKE
PEDAL
POSITION
SWITCH
GAUGE CONTROL MODULE (TACH)
YAW RATE-LATERAL
ACCELERATION
SENSORSTEERING ANGLE
SENSOR
VSAOFFswitchsignal
Parking brake switch signal
Brake fluid level switch signal
Yaw rate signal
Lateral acceleration signal Steering angle signal
Indicator drive signal
Buzzer request signal*
*: ’09 model
This system is composed of the VSA modulator-control unit, the wheel speed sensors, the steering angle sensor, the
yaw rate-lateral acceleration sensor, and the system indicators in the gauge control module (tach). The VSA
modulator-control unit controls the ABS, EBD, TCS, VSA, and brake assist with the brake pressure of each wheel and
reduces engine torque.
08/08/21 15:04:53 61SNR030_190_0108
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DTC 61-01:
DTC 61-21:
DTC 61-22:
DTC 61-23:
YES
NO YES
NO
19-143
VSA Modulator-control Unit
Initial IG Low Voltage
VSA Modulator-control Unit
Power Source Low Voltage 1
VSA Modulator-control Unit
Power Source Low Voltage 2
VSA Modulator-control Unit
Power Source Low Voltage 3
1. Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS.
3. Turn the ignition switch to LOCK (0), then start the
engine.
4. Check for DTCs with the HDS.
Go to step 5.
Intermittent failure, the system is OK at this
time. Check for loose terminals at the VSA
modulator-control unit 37P connector. Refer to
intermittent failures troubleshooting (see page
19-98).
5. Check and note BATTERY voltage in the VSA DATA LIST with the HDS.
6. Using a voltmeter, measure and note the voltage between the battery terminals.
NOTE: If the battery voltage is below 9.5 V, check
the battery (see page 22-67), and troubleshoot the
alternator regulator circuit (see page 4-28). 7. Compare the data list voltage noted in step 5 to the
battery voltage in step 6.
Intermittent failure, the system is OK at this
time. Check for loose terminals at the VSA
modulator-control unit 37P connector. Refer to
intermittent failures troubleshooting (see page
19-98). If the code resets after clearing, replace the
VSA modulator-control unit (see page 19-171).
Check for loose terminals in the VSA
modulator-control unit 37P connector. If necessary,
substitute a known-good VSA modulator-control
unit (see page 19-171), and retest.
I s DT C 61-01, 61-2 1, 61-2 2 , or 61-2 3 i nd i cat ed ? Is t he d i f f er ence bet w een t he t w o v ol t age
r ead i ngs l ess t han 3 V ?
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DTC 62-21: DTC 64-11:
YES
NO
YES
NO YES
NO
19-14419-144VSA System Components
DTC Troubleshooting (cont’d)
VSA Modulator-control Unit IG
High Voltage Steering Angle Sensor Power
Circuit Short
1. Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS.
3. Turn the ignition switch to LOCK (0), then start the
engine.
4. Check for DTCs with the HDS.
Go to step 5.
Intermittent failure, the system is OK at this
time.
5. Check and note BATTERY voltage in the VSA DATA LIST with the HDS.
6. Using a voltmeter, measure and note the voltage between the battery terminals.
NOTE: If the voltage is above 15.1 V, troubleshoot
the alternator regulator circuit (see page 4-28).
7. Compare the data list voltage noted in step 5 to the battery voltage in step 6.
Intermittent failure, the system is OK at this
time. Check for loose terminals at the VSA
modulator-control unit 37P connector. Refer to
intermittent failures troubleshooting (see page
19-98). If the code resets after clearing, replace the
VSA modulator-control unit (see page 19-171).
Replace the VSA modulator-control unit
(see page 19-171), and retest. 1. Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS.
3. Turn the ignition switch to LOCK (0), then turn it to
ON (II) again.
4. Check for DTCs with the HDS.
Go to step 5.
Intermittent failure, the system is OK at this
time.
5. Turn the ignition switch to LOCK (0).
6. Disconnect the steering angle sensor 5P connector.
7. Disconnect the VSA modulator-control unit 37P connector (see step 2 on page 19-171).
Is DT C 62-21 indicated?
Is t he d i f f er ence bet w een t he t w o v ol t ager ead i ngs l ess t han 3 V ? Is DTC 64-11 indicated?
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