µ
µ
µ
µ µ
µ
µ
µ
µ
µ
YES
NO
YES
NO YES
NO
YES
NO
YES
NO
11-119
12. Turn the ignition switch to LOCK (0).
13. Exchange the ignition coil from the problem
cylinder with one from another cylinder.
14. Test-drive the vehicle for several minutes in the range of these recorded freeze data parameters:
ENGINE S PEED
VSS
REL TP SENSOR
CLV (calculated load value)
APP SENSOR
15. Check the CYL1 MISFIRE, CYL2 MISFIRE, CYL3 MISFIRE, and/or CYL4 MISFIRE in the DATA LIST
for 10 minutes with the HDS.
Go to step 16.
Intermittent misfire due to poor contact at an
ignition coil connector(s). (no misfire at this time).
Check for poor connections or loose terminals at
the ignition coils.
16. Determine which cylinder had the misfire.
Replace the faulty ignition coil (see page
4-21), then go to step 60.
Go to step 17.
17. Turn the ignition switch to LOCK (0).
18. Exchange the spark plug from the problem cylinder with one from another cylinder.
19. Test-drive the vehicle for several minutes in the range of these recorded freeze data parameters:
ENGINE S PEED
VSS
REL TP SENSOR
CLV (calculated load value)
APP SENSOR 20. Check the CYL1 MISFIRE, CYL2 MISFIRE, CYL3
MISFIRE, and/or CYL4 MISFIRE in the DATA LIST
for 10 minutes with the HDS.
Go to step 21.
Intermittent misfire due to spark plug fouling
(no misfire at this time).
21. Determine which cylinder had the misfire.
Replace the faulty spark plug, then go to step
60.
Go to step 22.
22. Turn the ignition switch to LOCK (0).
23. Exchange the injector from the problem cylinder with one from the another cylinder.
24. Start the engine, and let it idle for 2 minutes.
25. Test-drive the vehicle for several minutes in the range of these recorded freeze data parameters:
ENGINE S PEED
VSS
REL TP SENSOR
CLV (calculated load value)
APP SENSOR
26. Check the CYL1 MISFIRE, CYL2 MISFIRE, CYL3 MISFIRE, and/or CYL4 MISFIRE in the DATA LIST
for 10 minutes with the HDS.
Go to step 27.
Intermittent misfire due to bad contact at an
injector connector (no misfire at this time). Check
for poor connections or loose terminals at the
injector(s).
(cont’d)
Does the CYL1 MISFIRE, CYL2 MISFIRE, CYL3M I SF I RE , and / or CY L4 M I SF I RE show mi sf i r ecounts?
Does the misf ir e occur in the cylinder wher e thei gni t i on coi l w as ex changed ? Does the CYL1 MISFIRE, CYL2 MISFIRE, CYL3
M I SF I RE , and / or CY L4 M I SF I RE show mi sf i r ecounts?
Does the misf ir e occur in the cylinder wher e thespar k pl ug w as ex changed ?
Does the CYL1 MISFIRE, CYL2 MISFIRE, CYL3M I SF I RE , and / or CY L4 M I SF I RE show mi sf i r ecounts?
08/08/21 14:17:25 61SNR030_110_0119
ProCarManuals.com
DYNOMITE -2009-
µ
µ
µ
µ µ
µ
YES
NO
YES
NO
YES
NO
11-120PGM-FI System
DTC Troubleshooting (cont’d)
IGNITION COIL 3P CONNECTOR
IG1 (BLK/WHT) IGNITION COIL 3P CONNECTOR
GND
(BLK)
27. Determine which cylinder had the misfire.
Replace the faulty injector (see page 11-219),
then go to step 60.
Go to step 28.
28. Turn the ignition switch to LOCK (0).
29. Disconnect the ignition coil 3P connector from the problem cylinder.
30. Turn the ignition switch to ON (II).
31. Measure the voltage between ignition coil 3P connector terminal No. 3 and body ground.
Go to step 32.
Repair open in the wire between the ignition
coil and the ignition coil relay, then go to step 60. 32. Turn the ignition switch to LOCK (0).
33. Check for continuity between ignition coil 3P
connector terminal No. 2 and body ground.
Go to step 34.
Repair open in the wire between the ignition
coil and G101, then go to step 60.
Wire side of female terminals Wire side of female terminals
Does the misf ir e occur in the cylinder wher e the
i nj ect or w as ex changed ?
Is there battery voltage? Is there continuity?
08/08/21 14:17:26 61SNR030_110_0120
ProCarManuals.com
DYNOMITE -2009-
(#'
/)
Manual TransmissionM/T Differential
5-Speed Manual Transmission
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..................................... ......................
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..........
..........
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...
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Special Tools . 13-2
Component Location Index . 13-3
Symptom Troubleshooting
Index . 13-4
Transmission Fluid Inspection and Replacement . 13-5
Back-up Light Switch Test . 13-6
Transmission Removal . 13-7
Transmission Installation . 13-14
Transmission Disassembly . 13-22
Reverse Shift Fork Clearance Inspection . 13-27
Change Lever Clearance Inspection . 13-27
Change Lever Assembly Disassembly/Reassembly . 13-28
Shift Fork Clearance Inspection . 13-29
Shift Fork Disassembly/Reassembly . 13-30
Mainshaft Assembly Clearance Inspection . 13-31
Mainshaft Disassembly . 13-33
Mainshaft Inspection . 13-34
Mainshaft Reassembly . 13-36
Countershaft Assembly Clearance Inspection . 13-41
Countershaft Disassembly . 13-42 .........
......
.........................
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........................
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........................ .........
......
.........................
............................ ........................
........................
.......................... .....
........................
Countershaft Inspection . 13-43
Countershaft Reassembly . 13-44
Synchro Sleeve and Hub
Inspection and
Reassembly . 13-50
Synchro Ring and Gear Inspection . 13-50
Mainshaft Bearing and Oil Seal Replacement . 13-52
Countershaft Bearing Replacement . 13-53
Mainshaft Thrust Clearance Adjustment . 13-54
Transmission Reassembly . 13-56
Gearshift Mechanism Replacement . 13-61
...
................
........................
........................ .............
.......................... ...
................
........................
........................ .............
..........................
Component Location Index . 13-62
Backlash Inspection . 13-63
Differential Carrier,
Final Driven Gear
Replacement . 13-63
Carrier Bearing Replacement . 13-64
Oil Seal Replacement . 13-65
Differential Thrust Clearance Adjustment . 13-66
08/08/21 14:44:09 61SNR030_130_0003
ProCarManuals.com
DYNOMITE -2009-
Î
Î(#'
)
13-3
Component Location Index
GEARSHIFT MECHANISM
TRANSMISSION FLUID BACK-UP LIGHT SWITCH
TRANSMISSION
CHANGE LEVER ASSEMBLY COUNTERSHAFT ASSEMBLY
MAINSHAFT ASSEMBLY
SYNCHRO RING and GEAR SHIFT FORK
COUNTERSHAFT
CHANGE LEVER
SYNCHRO SLEEVE and HUB
REVERSE SHIFT FORK
DIFFERENTIAL
REVERSE IDLER GEAR
MAINSHAFT
REVERSE LOCK CAM Replacement, page 13-61
Inspection and Replacement, page 13-5 Test, page 13-6
Removal, page 13-7
Installation, page 13-14
Disassembly, page 13-22
Reassembly, page 13-56
Disassembly/Reassembly, page 13-28 Clearance Inspection, page 13-41
Clearance Inspection, page 13-31
Inspection, page 13-50 Clearance Inspection, page 13-29
Disassembly/Reassembly, page 13-30
Disassembly, page 13-42
Inspection, page 13-43
Reassembly, page 13-44
Bearing Replacement,page 13-53
Clearance Inspection,
page 13-27
Inspection and Reassembly,page 13-50
Clearance Inspection,
page 13-27
Disassembly, page 13-33
Inspection, page 13-34
Reassembly, page 13-36
Bearing and Oil Seal Replacement, page 13-52
Thrust Clearance Adjustment, page 13-54
08/08/21 14:44:17 61SNR030_130_0005
ProCarManuals.com
DYNOMITE -2009-
Î
Exploded View - Transmission Housing
13-23
TRANSMISSION HOUSING32 mm SEALING CAP
34 N·m (3.5 kgf·m, 25 lbf·ft)
10 mm SEALING WASHER
FILLER PLUG
44 N·m (4.5 kgf·m, 33 lbf·ft)
40x56x8mmOILSEAL
10 mm FLANGE BOLT
44 N·m (4.5 kgf·m, 33 lbf·ft)
14 mm SEALING WASHER
TRANSMISSION HANGER A 8 mm FLANGE BOLT
27 N·m (2.8 kgf·m, 20 lbf·ft)
INTERLOCK BOLT
39 N·m (4.0 kgf·m, 29 lbf·ft)
OIL GUIDE PLATE M
72 mm SHIM
OIL GUTTER PLATE
DRAIN PLUG
39 N·m (4.0 kgf·m, 29 lbf·ft) 20 mm SEALING WASHER STEEL BALL SPRING
TRANSMISSION HANGER B DETENT BOLT
22 N·m (2.2 kgf·m, 16 lbf·ft)
12 mm SEALING WASHER
HARNESS BRACKET A
6 x 30 mm FLANGE BOLT
12 N·m (1.2 kgf·m, 9 lbf·ft) 8x14mmDOWELPIN
CHANGE LEVER ASSEMBLY TRANSMISSION HANGER
10 mm FLANGE BOLT
44 N·m (4.5 kgf·m, 33 lbf·ft)
PLAIN WASHER
6 x 20 mm FLANGE BOLT
12 N·m (1.2 kgf·m, 9 lbf·ft) 6 mm FLANGE BOLT
12 N·m (1.2 kgf·m, 9 lbf·ft) OUTPUT SHAFT (COUNTERSHAFT)
SPEED SENSOR
O-RING
80 mm SHIM
(cont’d)
Replace.
Replace.
Replace. Replace. Replace. Replace.
08/08/21 14:44:57 61SNR030_130_0025
ProCarManuals.com
DYNOMITE -2009-
(#'
")
13-28Manual Transmission
Change Lever Assembly Disassembly/Reassembly
BREATHER CAP
6x1.0mm
12 N·m
(1.2 kgf·m, 9 lbf·ft)
ROLLER
WASHER
5TH SELECT
SPRING
SELECT STOP
PLATE SHIFT ARM
COVER
INTERLOCK REVERSE LOCK CAM
STRIKER8 mm SPRING WASHER
8mmSPECIALBOLT
31 N·m
(3.2 kgf·m, 23 lbf·ft)
DUST COVER CHANGE LEVER
CHANGE LEVER COVER
SELECT LEVER
DUST SEAL
1ST/2ND SELECT
SPRING SHIFT ARM
OIL SEAL
(P/N 08798-9002)
(P/N 08798-9002)
(P/N 08798-9002)
NOTE: Prior to reassembling, clean all the parts in solvent, dry them, and apply grease to the contact surfaces as
shown.
Turn toward the front of
the vehicle, then install it. Be careful not to damage the
dust seal when installing it.
Replace.
Replace.
08/08/21 14:45:01 61SNR030_130_0030
ProCarManuals.com
DYNOMITE -2009-
Î
Î
Î
Specified Torque:
8x1.25mm
27 N·m (2.8 kgf·m, 20 lbf·ft)
13-59
Liquid gasket
D
39 N·m
(4.0 kgf·m,
29 lbf·ft)
C
B
A
B
6x1.0mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
B
44 N·m
(4.5 kgf·m, 33 lbf·ft)
G
H
F
A
39 N·m
(4.0 kgf·m,
33 lbf·ft)
6x1.0mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft) D
E
C
C
15. Tighten the 8 mm flange bolts in a crisscross pattern in several steps.
16. Clean any dirt or oil from the mating surface of the change lever assembly and the transmission
housing. Apply liquid gasket, P/N 08718-0001
evenly to the mating surface of the change lever
assembly and the transmission housing. Install the
component within 5 minutes of applying the liquid
gasket.
NOTE: If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket. 17. Installthe8x14mmdowelpins(B)andthechange
lever assembly (C) with harness bracket A.
18. Apply liquid gasket, P/N 08718-0001, evenly to the threads of the inter lock bolt (D). Install the
component within 5 minutes of applying the liquid
gasket.
NOTE: If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
19. Install the drain plug (A) and the 10 mm flange bolt (B) with new washers (C). Install the filler plug (D)
finger-tight with new sealing washer (E).
20. Apply MTF to a new O-ring (F). Then install the output shaft (countershaft) speed sensor (G) with
the O-ring and the plain washer (H).
(cont’d)
Replace.Replace.
Replace.
Replace.
08/08/21 14:46:29 61SNR030_130_0061
ProCarManuals.com
DYNOMITE -2009-
(#'
/)
Reverse Lockout System
Manual TransmissionM/T Differential
6-Speed Manual Transmission
.............................
................
....................... ...
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...
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General Troubleshooting
Information . 13-71
Component Location Index . 13-72
System Description . 13-73
Circuit Diagram . 13-74
Symptom Troubleshooting . 13-74
Reverse Lockout Solenoid Test . 13-77
Reverse Lockout Solenoid Disassembly/Reassembly . 13-77
........................... ...
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...........................
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..........
Special Tools
. 13-70
Component Location Index . 13-79
Symptom Troubleshooting Index . 13-80
Transmission Fluid Inspection and Replacement . 13-82
Back-up Light Switch Test . 13-83
Transmission Removal . 13-84
Transmission Installation . 13-91
Transmission Disassembly . 13-99
Reverse Shift Fork Clearance Inspection . 13-
Change Lever Clearance Inspection . 13-
Change Lever Assembly Disassembly/Reassembly . 13-
Shift Fork Clearance Inspection . 13-
Shift Fork Disassembly/Reassembly . 13-
Mainshaft Assembly Clearance Inspection . 13- ..........
.............. ...........
.......... .....
......... ......
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......... ......
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............................ ........................
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.......................... .....
........................
Mainshaft Disassembly . 13-
Mainshaft Inspection . 13-
Mainshaft Reassembly . 13-
Countershaft Assembly
Clearance Inspection . 13-
Countershaft Disassembly . 13-
Countershaft Inspection . 13-
Countershaft Reassembly . 13-
Synchro Sleeve and Hub Inspection and
Reassembly . 13-
Synchro Ring and Gear Inspection . 13-
Mainshaft Bearing and Oil Seal Replacement . 13-
Countershaft Bearing Replacement . 13-
Mainshaft Thrust Clearance Adjustment . 13-
Transmission Reassembly . 13-
Gearshift Mechanism Replacement . 13-
...
..............
........................ .............
.......................... ...
..............
........................ .............
..........................
Component Location Index . 13-
Differential Carrier, Final Driven
Gear Replacement . 13-
Carrier Bearing Replacement . 13-
Oil Seal Replacement . 13-
Differential Thrust Clearance Adjustment . 13-
104
104
105
106
107
108 111
112
113
117
119
120
121
127
127
129
130
131
133
138
139
140
140
141
142
08/08/21 14:46:36 61SNR030_130_0071
ProCarManuals.com
DYNOMITE -2009-