2005 TOYOTA AVENSIS window

B64495Protective Tape
BO5231
B62806
B
A ACeramic Notch
Backside
B63758
± WINDSHIELD/WINDOWGLASS/MIRRORBACK WINDOW GLASS (SEDAN MODELS)
70±29
AVENSIS REPAIR MANUAL (RM1018E)
HINT:
Apply protective tape to the outer surface to prevent the surface
from being scratched.
NOTICE:

When separating the glass, take care not to damage
the paint and interior and exterior ornaments.
(c) Cut off the adhesive by pulling the piano wire around the
glass.
(d) Disengage the stoppers.
(e) Using a suction cup, remove the glass.
NOTICE:
Leave as much adhesive on the body as possible when re-
moving the glass.
8. CLEAN BACK WINDOW GLASS
(a) Using a scraper, remove the damaged stoppers, dam and
adhesive sticking to the glass.
(b) Clean the outer circumference of the glass with white gas-
oline.
NOTICE:

Do not touch the glass surface after cleaning it.

Be careful not to damage the body.

Even if using new glass, clean the glass with white
gasoline.
9. INSTALL BACK WINDW GLASS STOPPER NO.2
(a) Coat the installation part of the stopper with Primer G.
NOTICE:

Allow the primer coating to dry for 3 minutes or more.

Do not keep any of the opened Primer G for later use.

Do not apply too much primer.
(b) Install 2 new stoppers onto the glass, as shown in the il-
lustration.
Standard dimension:
A40.0 mm (1.575 in.)
B11.3 mm (0.445 in.)
10. INSTALL BACK WINDOW GLASS STOPPER NO.1
(a) Install 2 new stoppers to the vehicle body, as shown in the
illustration.

B67816
Backside
A ± A
A
Aa
Adhesive
Adhesive
BO4420Body
70±30
± WINDSHIELD/WINDOWGLASS/MIRRORBACK WINDOW GLASS (SEDAN MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
11. INSTALL BACK WINDOW MOULDING OUTSIDE UPPER
(a) Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
NOTICE:

Allow the primer coating to dry for 3 minutes or more.

Do not coat the adhesive with Primer G.

Do not keep any of the opened Primer G for later use.
(b) Install the moulding.
12. INSTALL BACK WINDOW GLASS ADHESIVE DAM
(a) Coat the installation part of the back window glass adhesive dam with Primer G.
NOTICE:

Allow the primer coating to dry for 3 minutes or more.

Do not apply too much primer.
(b) Install a new dam, applying double±sided tape all the way around the glass except where the dam is
installed, as shown in the illustration
Standard dimension (a) : 14.0 mm (0.551 in.)
13. INSTALL BACK WINDOW GLASS
(a) Clean and shape the contact surface of the vehicle body.
(1) Using a knife, cut away any rough adhesive on the
contact surface of the vehicle body to ensure the
appropriate surface shape.
HINT:
Leave as much adhesive on the vehicle body as possible.
(2) Clean the contact surface of the vehicle body with
a piece of shop rag saturated with cleaner.
HINT:
Even if all the adhesive has been removed, clean the vehicle
body.

B64130
Mark
B67820
Primer M
Primer M
AdhesiveCORRECT
WRONG
Primer M
± WINDSHIELD/WINDOWGLASS/MIRRORBACK WINDOW GLASS (SEDAN MODELS)
70±31
AVENSIS REPAIR MANUAL (RM1018E)
(b) Position the glass.
(1) Using a suction cup, place the glass in the correct
position.
(2) Check that the whole contact surface of the glass
rim is perfectly even.
(3) Place reference marks between the glass and ve-
hicle body.
NOTICE:
Check that the stoppers are attached to the vehicle body
correctly.
HINT:
When reusing the glass, check and correct the reference mark
positions.
(4) Remove the glass.
(c) Using a brush, coat the exposed part of the vehicle body
with Primer M.
NOTICE:

Allow the primer coating to dry for 3 minutes or more.

Do not coat the adhesive with Primer M.

Do not keep any of the opened Primer M for later use.

B67039
Primer G
Primer Ga
a
b
a ± a
c ± c
c b
b ± bcb
b Backside
Primer G
B67040
B A
B
aa d
b
b
c A ± A
C ± C B ± B B
b bC Backside
B A
B
C
a
a d
B64131
70±32
± WINDSHIELD/WINDOWGLASS/MIRRORBACK WINDOW GLASS (SEDAN MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
(d) Using a brush or sponge, coat the edge of the glass and
the contact surface with Primer G.
HINT:
If an area other than that specified is coated by accident, wipe
off the primer with a clean shop rag before it dries.
NOTICE:

Allow the primer coating to dry for 3 minutes or more.

Do not keep any of the opened Primer G for later use.
(e) Apply adhesive.
Adhesive: Part No. 08850±00801 or equivalent
(1) Cut off the tip of the cartridge nozzle, as shown in
the illustration.
HINT:
After cutting off the tip, use all adhesive within the time de-
scribed in the table below.
Tackfree time:
TemperatureTackfree Time
35C (95F)15 minutes
20C (68F)1 hour 40 minutes
5C (41F)8 hours
(2) Load the sealer gun with the cartridge.
(3) Coat the glass with adhesive, as shown in the il-
lustration.
Standard dimension:
a12.5 mm (0.492 in.)
b8.0 mm (0.315 in.)
c21.0 mm (0.827 in.)
d6.5 mm (0.226 in.)
(f) Install the glass.
(1) Using a suction cup, position the glass so that the
reference marks are aligned, and press it in gently
along the rim.
NOTICE:

Allow the primer coating to dry for 3 minutes or more.

Check that the stoppers are attached to the vehicle
body correctly.

BO3986
Adhesive
N08495
Adhesive
Windshield
Dam
± WINDSHIELD/WINDOWGLASS/MIRRORBACK WINDOW GLASS (SEDAN MODELS)
70±33
AVENSIS REPAIR MANUAL (RM1018E)

Check the clearance between the vehicle body and
glass.
(2) Lightly press the front surface of the glass to ensure
a close fit.
(3) Using a scraper, remove any excess or protruding
adhesive.
HINT:
Apply adhesive onto the glass rim.
NOTICE:
Take care not to drive the vehicle for the time described in
the table below.
Minimum time:
TemperatureMinimum time prior to driving vehicle
35
C (95
F)1 hour 30 minutes
20
C (68
F)5 hours
5
C (41
F)24 hours
14. INSPECT FOR LEAKS AND REPAIR
(a) Conduct a leak test after the adhesive has completely hardened.
(b) Seal any leaks with auto glass sealer.

700T5±01
B67036
Assist Grip
Roof Headlining Assy

Back Window Glass Stopper No. 2
Back Window Moulding Outside Upper
Center Stop Lamp AssyRoof Side Garnish Inner RH
Rear Door Weatherstrip RH
Package Tray Trim Panel Assy Rear Door Weatherstrip LH
Back Window Glass Stopper No. 1

Back Window Glass Adhesive Dam
Roof Side Garnish Inner LH

Non±reusable partBack Window Glass
Assist Grip
Rear Map Lamp
± WINDSHIELD/WINDOWGLASS/MIRRORBACK WINDOW GLASS (SEDAN MODELS)
70±27
AVENSIS REPAIR MANUAL (RM1018E)
BACK WINDOW GLASS (SEDAN MODELS)
COMPONENTS

700T4±01
B68022
Piano Wire
Clip
Clip
B68023
Protective Tape
±
WINDSHIELD/WINDOWGLASS/MIRROR QUARTER WINDOW ASSY LH (WAGON MODELS)
70±23
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:

The installation is in the reverse order of the removal. However, when there is a special point concern-
ing the installation, it is indicated.

Use the same procedures on the RH side as on the LH side.
1.REMOVE REAR WINDOW SIDE GARNISH LH (See page 76±54)
(a) Remove the rear door opening trim weatherstrip LH
(b) Remove the rear door scuff plate.
(c) Remove the tonneau cover.
(d) Remove the deck board.
(e) Remove the deck floor box rear.
(f) Remove the deck floor box.
(g) Remove the deck floor box front.
(h) Remove the rear floor finish plate.
(i) Remove the roof headlining retainer front.
(j) Remove the luggage compartment trim hook No. 2.
(k) Remove the deck trim side board.
(l) Remove the roof side garnish inner.
(m) Remove the rear window side garnish.
2. REMOVE QUARTER WINDOW ASSY LH
(a) Disconnect the connectors.
(b) Pass a piano wire between the vehicle body and glassfrom the interior.
(c) Tie both wire ends to wooden blocks or similar objects.
HINT:
Apply protective tape to the outer surface to prevent the surface
from being scratched.
NOTICE:
When separating the glass, take care not to damage the
paint and the interior and exterior ornaments.
(d) Cut off the adhesive by pulling the piano wire around the glass.
(e) Using a suction rubber, remove the glass.
NOTICE:
Leave as much adhesive on the body as possible when re-
moving the glass.

BO4421
Adhesive
Adhesive
BO4420Body
B67869
Primer M
Primer M
Adhesive
CORRECT
WRONG
: Primer M 70±24
± WINDSHIELD/WINDOWGLASS/MIRRORQUARTER WINDOW ASSY LH (WAGON MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
3. CLEAN QUARTER WINDOW ASSY LH
(a) Clean the outer circumference of the glass with white gas-
oline.
NOTICE:

Do not touch the glass surface after cleaning it.
4. INSTALL QUARTER WINDOW ASSY LH
(a) Clean and shape the contact surface of the vehicle body.
(1) Using a knife, cut away any rough adhesive on the
contact surface of the body to ensure the appropri-
ate surface shape.
HINT:
Leave as much adhesive on the body as possible.
(2) Clean the contact surface of the body with a piece
of shop rag saturated with cleaner.
HINT:
Even if all the adhesive has been removed, clean the body.
(b) Using a brush, coat the exposed part of the body on the
vehicle side with Primer M.
NOTICE:

Allow the primer coating to dry for 3 minutes or more.

Do not coat the adhesive with Primer M.

Do not keep any of the opened Primer M for later use.