2005 TOYOTA AVENSIS window

B67034
Primer Ga
a
b
a ± a
c ± c
c b
b ± bc Backside
Primer GPrimer G
B67035
A
B
a
a
b b A ± A
C ± C B ± B BA
C Backside
ba c
C
c
a
b
BO2821
70±20
± WINDSHIELD/WINDOWGLASS/MIRRORWINDSHIELD GLASS
AVENSIS REPAIR MANUAL (RM1018E)
(d) Using a brush or sponge, coat the edge of the glass and
the contact surface with Primer G.
HINT:
If an area other than that specified is coated by accident, wipe
off the primer with a clean shop rag before it dries.
NOTICE:

Allow the primer coating to dry for 3 minutes or more.

Do not keep any of the opened Primer G for later use.
(e) Apply adhesive.
Adhesive: Part No. 08850±00801 or equivalent
(1) Cut off the tip of the cartridge nozzle, as shown in
the illustration.
HINT:
After cutting off the tip, use all adhesive within the time de-
scribed in the table below.
Tackfree time:
TemperatureTackfree Time
35C (95F)15 minutes
20C (68F)1 hour 40 minutes
5C (41F)8 hours
(2) Load the sealer gun with the cartridge.
(3) Coat the glass with adhesive, as shown in the il-
lustration.
Standard dimension:
a12.5 mm (0.492 in.)
b8.0 mm (0.315 in.)
c3.0 mm (0.118 in.)
(f) Install the glass to the body.
(1) Using a suction cup, position the glass so that the
reference marks are aligned, and press it in gently
along the rim.
NOTICE:

Allow the primer coating to dry for 3 minutes or more.

Check that the stoppers are attached to the vehicle
body correctly.

Check the clearance between the vehicle body and
glass.

BO3986
Adhesive
N08495
Adhesive
Windshield
Dam
± WINDSHIELD/WINDOWGLASS/MIRRORWINDSHIELD GLASS
70±21
AVENSIS REPAIR MANUAL (RM1018E)
(2) Lightly press the front surface of the glass to ensure
a close fit.
(3) Using a scraper, remove any excess or protruding
adhesive.
HINT:
Apply adhesive onto the glass rim.
NOTICE:
Take care not to drive the vehicle for the time described in
the table below.
Minimum time:
TemperatureMinimum time prior to driving vehicle
35
C (95
F)1 hour 30 minutes
20
C (68
F)5 hours
5
C (41
F)24 hours
14. INSPECT FOR LEAKS AND REPAIR
(a) Conduct a leak test after the adhesive has completely hardened.
(b) Seal any leaks with auto glass sealer.

700T1±01
B67031
Assist Grip
RH Visor Assy
LH Visor Assy
Map Lamp AssyRoof Headlining
Rain Sensor
Cover
Rain Sensor Cover Front Pillar Garnish RH
Front Door
Weatherstrip
RHWindshield Moulding
Outer Upper Visor Holder
Visor Holder
Inner Rear View Mirror Assy

Windshield Glass Stopper No. 1
Front Door Weatherstrip LHFront Pillar Garnish LH
Windshield Wiper Arm Cover
FR Wiper Arm LH
Cowl Top Ventilator
Louver RHWindshield Glass
FR Wiper Arm RH
Windshield Glass Stopper No. 2
Hood Cowl Top Seal
Cowl Top Ventilator Louver LHRain Sensor
w/ EC Mirror
Inner Rear Vice Mirror
Assy
: Specified torqueN
m (kgf
cm, ft
lbf)

Non±reusable part
20 (204, 15)
20 (204, 15)

Window Glass Adhesive Dam
Windshield Wiper
Arm Cover
70±14
± WINDSHIELD/WINDOWGLASS/MIRRORWINDSHIELD GLASS
AVENSIS REPAIR MANUAL (RM1018E)
WINDSHIELD GLASS
COMPONENTS

700SB±01
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER WINDOW CONTROL SYSTEM
70±13
AVENSIS REPAIR MANUAL (RM1018E)
RESET
NOTICE:

The power window regulator motor must be reset when the fitting of the door glass is adjusted
or when the door glass run is replaced.

Whenever disconnecting the battery terminal, reset all the other systems besides the power
window control system.
1. RESET WINDOW REGULATOR SUB±ASSY (REGULATOR MOTOR)
(a) Turn the ignition switch ON.
(b) Operate the power window using the master (regulator) switch.
(c) Disconnect the battery, fuse or motor connector while the power window is operating, so that the power
window motor is forced to stop.
(d) Reconnect the battery, fuse or motor connector.
(e) Pull up the power window switch until the power window is fully closed and hold the switch at least 1
second.
(f) Check that the AUTO UP/DOWN function operates completely.

700SA±01
B58278
12 12 3 4 5 6 7 8 9 10 11
24 23 22 21 2019 18 17 16 15 14
13 70±6
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER WINDOW CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION
1. INSPECT POWER WINDOW REGULATOR MASTER
SWITCH ASSY
(a) Inspect the resistance between the terminals of the
switch, as shown in the table below.
Standard:
Power window lock switch
Tester ConnectionSwitch PositionSpecified Condition
3 (PW) 23 (WL)UnlockBelow 1
3 (PW) ± 23 (WL)Lock10 k
or higher
Driver side switch (LHD models)
Tester ConnectionSwitch PositionSpecified Condition
2 (FLU) ± 3 (PW)AUTO UPBelow 1
3 (PW) ± 14 (FLA)AUTO UPBelow 1

2 (FLU) ± 3 (PW)MANUAL UPBelow 1

±OFF±
3 (PW) ± 4 (FLD)MANUAL DOWNBelow 1

3 (PW) ± 4 (FLD)AUTO DOWNBelow 1
3 (PW) ± 14 (FLA)AUTO DOWNBelow 1

Driver side switch (RHD models)
Tester ConnectionSwitch PositionSpecified Condition
2 (FRU) ± 3 (PW)AUTO UPBelow 1
3 (PW) ± 14 (FRA)AUTO UPBelow 1

2 (FRU) ± 3 (PW)MANUAL UPBelow 1

±OFF±
3 (PW) ± 4 (FRD)MANUAL DOWNBelow 1

3 (PW) ± 4 (FRD)AUTO DOWNBelow 1
3 (PW) ± 14 (FRA)AUTO DOWNBelow 1

Passenger side switch (LHD models)
Tester ConnectionSwitch PositionSpecified Condition
3 (PW) ± 10 (FRU)AUTO UPBelow 1
3 (PW) ± 11 (FRA)AUTO UPBelow 1

3 (PW) ± 10 (FRU)MANUAL UPBelow 1

±OFF±
3 (PW) ± 9 (FRD)MANUAL DOWNBelow 1

3 (PW) ± 9 (FRD)AUTO DOWNBelow 1
3 (PW) ± 11 (FRA)AUTO DOWNBelow 1

Passenger side switch (RHD models)
Tester ConnectionSwitch PositionSpecified Condition
3 (PW) ± 10 (FLU)AUTO UPBelow 1
3 (PW) ± 11 (FLA)AUTO UPBelow 1

3 (PW) ± 10 (FLU)MANUAL UPBelow 1

±OFF±
3 (PW) ± 9 (FLD)MANUAL DOWNBelow 1

3 (PW) ± 9 (FLD)AUTO DOWNBelow 1
3 (PW) ± 11 (FLA)AUTO DOWNBelow 1

B58521
1 3 4
6 8
No Pin
No Pin
No Pin
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER WINDOW CONTROL SYSTEM
70±7
AVENSIS REPAIR MANUAL (RM1018E)
Rear LH switch
Tester ConnectionSwitch PositionSpecified Condition
3 (PW) ± 17 (RLU)AUTO UPBelow 1
3 (PW) ± 16 (RLA)AUTO UPBelow 1

3 (PW) ± 17 (RLU)MANUAL UPBelow 1

±OFF±
3 (PW) ± 15 (RLD)MANUAL DOWNBelow 1

3 (PW) ± 15 (RLD)AUTO DOWNBelow 1
3 (PW) ± 16 (RLA)AUTO DOWNBelow 1

Rear RH switch
Tester ConnectionSwitch PositionSpecified Condition
3 (PW) ± 18 (RRU)AUTO UPBelow 1
3 (PW) ± 22 (RRA)AUTO UPBelow 1

3 (PW) ± 18 (RRU)MANUAL UPBelow 1

±OFF±
3 (PW) ± 19 (RRD)MANUAL DOWNBelow 1

3 (PW) ± 19 (RRD)AUTO DOWNBelow 1
3 (PW) ± 22 (RRA)AUTO DOWNBelow 1

If the result is not as specified, replace the switch assy.
2. INSPECT POWER WINDOW REGULATOR SWITCH
ASSY
HINT:
The passenger, rear LH and rear RH regulator switches are all
the same.
(a) Check the resistance between the terminals of the switch
connector, as shown in the table below.
Standard:
Tester ConnectionSwitch PositionSpecified Condition
1 (UP) ± 8 (WL)AUTO UPBelow 1
3 (AUTO) ± 8 (WL)AUTO UPBelow 1

1 (UP) ± 8 (WL)MANUAL UPBelow 1

±OFF±
6 (DOWN) ± 8 (WL)MANUAL DOWNBelow 1

3 (AUTO) ± 8 (WL)AUTO DOWNBelow 1
6 (DOWN) ± 8 (WL)AUTO DOWNBelow 1

If the result is not as specified, replace the switch assy.

B58265
Up
Down
12 3
4 56
B58557
Up
Down
12 3
4 56
70±8
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER WINDOW CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
3. INSPECT FRONT DOOR WINDOW REGULATOR
SUB±ASSY LH
(a) Inspect operation of the power window regulator.
(1) Apply battery voltage to the connector terminals.
(2) Check that the regulator smoothly operates.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
6
Battery negative (±)
4Battery positive (+)
2Regulator moves upward
Battery positive (+)
6
Battery negative (±)
4Battery positive (+)
1Regulator moves
downward
(b) Inspect operation of the PTC inside the power window
regulator motor.
NOTICE:
The work must be performed with the power window regu-
lator and door glass installed in the vehicle.
(1) Set an electrical tester DC 400 A probe to the wire
harness of terminal 4 or 6.
NOTICE:
Match the arrow mark of the probe with the current direc-
tion.
(2) Fully close the door glass by operating the power
window switch and keep the door glass there for
approximately 60 seconds.
(3) Try to operate the power window past the fully
closed position using the power window switch and
measure the time until the electrical current
changes into 1 A from 16 to 34 A (Inspection of cur-
rent shut±off).
Standard: Less than 1 second
(4) Check that the door glass goes down when the
power window regulator switch is pushed DOWN.
If the result is not as specified, replace the regulator sub±assy.
4. INSPECT FRONT DOOR WINDOW REGULATOR
SUB±ASSY RH
(a) Inspect operation of the power window regulator.
(1) Apply battery voltage to the connector terminals.
(2) Check that the regulator smoothly operates.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
6
Battery negative (±)
4Battery positive (+)
2Regulator moves upward
Battery positive (+)
6
Battery negative (±)
4Battery positive (+)
1Regulator moves
downward
(b) Inspect operation of the PTC inside the power window
regulator motor.

B58266
12 3
456
Up
Down
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER WINDOW CONTROL SYSTEM
70±9
AVENSIS REPAIR MANUAL (RM1018E)
NOTICE:
The work must be performed with the power window regu-
lator and door glass installed in the vehicle.
(1) Set an electrical tester DC 400 A probe to the wire
harness of terminal 4 or 6.
NOTICE:
Match the arrow mark of the probe with the current direc-
tion.
(2) Fully close the door glass by operating the power
window switch and keep the door glass there for
approximately 60 seconds.
(3) Try to operate the power window past the fully
closed position using the power window switch and
measure the time until the electrical current
changes into 1 A from 16 to 34 A (Inspection of cur-
rent shut±off).
Standard: Less than 1 second
(4) Check that the door glass goes down when the
power window regulator switch is pushed DOWN.
If the result is not as specified, replace the regulator sub±assy.
5. INSPECT REAR DOOR WINDOW REGULATOR
SUB±ASSY LH
(a) Inspect operation of the power window regulator motor.
(1) Apply battery voltage to the connector terminals.
(2) Check that the regulator smoothly operates.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
6
Battery negative (±)
4Battery positive (+)
2Regulator moves upward
Battery positive (+)
6
Battery negative (±)
4Battery positive (+)
1Regulator moves
downward
(b) Inspect operation of the PTC inside the power window
regulator motor.
NOTICE:
The work must be performed with the power window regu-
lator and door glass installed in the vehicle.
(1) Set an electrical tester DC 400 A probe to the wire
harness of terminal 4 or 6.
NOTICE:
Match the arrow mark of the probe with the current direc-
tion.
(2) Fully close the door glass by operating the power
window switch and keep the door glass there for
approximately 60 seconds.
(3) Try to operate the power window past the fully
closed position using the power window switch and
measure the time until the electrical current
changes into 1 A from 16 to 34 A (Inspection of cur-
rent shut±off).
Standard: Less than 1 second