2005 TOYOTA AVENSIS door lock

B68931
Screw
B57767
B64044
1 2
± ENGINE HOOD/DOORREAR DOOR
75±27
AVENSIS REPAIR MANUAL (RM1018E)
22. INSTALL REAR DOOR OUTSIDE HANDLE FRAME
SUB±ASSY LH
(a) Apply MP grease to the sliding areas of the frame.
(b) Using a torx socket wrench (T30), install the handle frame
with the screw.
Torque: 7.0 N
m (71 kgf
cm, 62 in.
lbf)
NOTICE:
A cover should be inserted between the nut and the door
panel.
23. INSTALL REAR DOOR OUTSIDE HANDLE ASSY LH
(a) Install the outside handle pads front and rear.
(b) Pull and hold the release plate of the frame, as shown in
the illustration.
(c) Install the handle pushing it in the direction indicated by
arrow marks in the illustration.
NOTICE:
If the release plate is not pulled and held when installing the
handle, the release plate will interfere with the handle be-
come damaged .
24. INSTALL REAR DOOR OUTSIDE HANDLE COVER LH
(a) Using a torx socket wrench (T30), install the outside handle cover with the screw.
Torque: 7.0 N
m (71 kgf
cm, 62 in.
lbf)
25. INSTALL REAR DOOR W/MOTOR LOCK ASSY LH
(a) Apply MP grease to the sliding and rotating areas of the
door lock.
(b) Install a new door lock wire harness packing.
NOTICE:

When reusing a lock that has been removed, replace
the packing in the connecting part with a new one.

Be careful that grease or dirt does not stick to the
packing surface in the connecting part.

Reusing removed packing or using damaged packing
will allow water to penetrate through to the connect-
ing part resulting in a door lock malfunction.

B62438
Adhesive
Adhesive
B66982
w/ Power Window
w/o Power Window
B66983
75±28
± ENGINE HOOD/DOORREAR DOOR
AVENSIS REPAIR MANUAL (RM1018E)
(c) Engage the door lock with the release plate of the handle,
and then set it to the door panel.
NOTICE:
Make sure that the release plate of the frame is securely en-
gaged with the door lock.
(d) Apply adhesive to the threads of the 3 screws.
Adhesive:
Part No. 08833±00070, THREE BOND 1324 or equiva-
lent
(e) Using a torx socket wrench (T30), install the door lock with
the 3 screws.
Torque: 5.0 N
m (51 kgf
cm, 44 in.
lbf)
(f) Connect the door lock connector.
26. INSTALL REAR DOOR WINDOW REGULATOR
SUB±ASSY LH
(a) Apply MP grease to the sliding and rotating areas of the
window regulator.
(b) Install the window regulator with the 4 bolts.
Torque: 8.0 N
m (82 kgf
cm, 71 in.
lbf)
NOTICE:
Be careful not to drop the window regulator as this may
cause deformation.
(c) Connect the window regulator connector.

B66980
B69209
B65138
1
2
3
B61450
±
ENGINE HOOD/DOOR REAR DOOR
75±29
AVENSIS REPAIR MANUAL (RM1018E)
27.INSTALL REAR DOOR GLASS SUB±ASSY LH
NOTICE:
Be careful not to drop the glass as this may cause deformation.
(a)Install the door glass into the door panel.
HINT:
Insert a shop rag inside the door panel to prevent the door glass from b\
eing scratched.
28.INSTALL REAR DOOR QUARTER WINDOW GLASSLH
(a)Install the quarter window weatherstrip on the glass.
NOTICE:
Do not damage the glass.
(b)Install the door lock link silencer.
(c)Install the quarter window glass with the weatherstrip installed in the direction indicated by the arrow in the il-
lustration.
29.INSTALL REAR DOOR WINDOW DIVISION BAR SUB±ASSY LH
(a)Insert the division bar to the door panel and then rotate it by 90 
as shown in the illustration.
(b)Mount the door glass to the window regulator.
(c)Install the division bar with the 2 bolts and screw. Torque: 5.5 N
m (56 kgf
cm, 49 in.
lbf)
(d)Install the glass run.
(e)Reset the power window motor (See page 70±13).
(f) Inspect operation of the power window.
HINT:
When the installation point of the door glass does not match,
adjust the window regulator position in manual operation.
(1) Connect the power window switch to the wire har-ness and turn the ignition switch ON.

B67991
Rear Door Lock w/ Motor Assy LH
26 (265, 19)
26 (265, 19)
5.5 (56, 49 in.´lbf)
30 (306, 22)
Rear Door Check Assy
Rear Door Weatherstrip LHRear Door Belt Moulding LH Rear Door Outside Handle Frame Sub±assy LHRear Door Outside Handle Cover LH
Rear Door Outside Handle Assy LH
Rear Door Outside Handle Pad Rear Rear Door Outside Handle Pad Front
Child Protector
Lock Hole PlugDoor Lock Wire Harness Packing

5.0 (51, 44 in.´lbf)

Clip
Cushion Rubber
Cushion Rubber
Rear Door Hinge Assy Lower LH Rear Door Hinge Assy Upper LH
Rear Door Speaker Assy No. 2Door Lock Link Silencer
: Specified torqueN´m (kgf´cm, ft´lbf)


Precoated Part Non±reusable part 
Front Door Service Hole Cover 
Butyl Tape
± ENGINE HOOD/DOORREAR DOOR
75±19
AVENSIS REPAIR MANUAL (RM1018E)

B62422
B62423
12
B66968
B61434

B68932Hole Plug
± ENGINE HOOD/DOORFRONT DOOR
75±11
AVENSIS REPAIR MANUAL (RM1018E)
14. REMOVE FRONT DOOR GLASS SUB±ASSY LH
HINT:
Insert a shop rag inside the door panel to prevent the glass from
being scratched.
(a) Move the door glass until the bolts appear in the service
holes.
(b) Remove the 2 bolts holding the door glass to the window
regulator.
(c) Remove the door glass in the direction indicated by the
arrows in the illustration.
NOTICE:

Do not damage the glass.

When the bolts are removed, the glass may fall and
become deformed.
(d) Remove the glass run.
15. REMOVE FRONT DOOR WINDOW REGULATOR
SUB±ASSY LH
(a) Disconnect the window regulator connector.
(b) Remove the 6 bolts and window regulator.
NOTICE:
When the bolts are removed, the window regulator may fall
and become deformed.
HINT:
Remove the window regulator through the service hole.
16. REMOVE FRONT DOOR FRAME SUB±ASSY REAR
LOWER LH
(a) Remove the bolt and frame.
HINT:
Remove the frame through the service hole.
17. REMOVE FRONT DOOR OUTSIDE HANDLE COVER
(a) Remove the hole plug.
(b) Using a torx socket wrench (T30), loosen the screw and
remove the cover with the door lock key cylinder installed.

B66894
B56613
1
2
B70122
Screw
B57102
B68928
75±12
± ENGINE HOOD/DOORFRONT DOOR
AVENSIS REPAIR MANUAL (RM1018E)
18. REMOVE FRONT DOOR W/MOTOR LOCK ASSY LH
(a) Disconnect the door lock connector.
(b) Using a torx socket wrench (T30), remove the 3 screws
and door lock.
NOTICE:
When the bolts are removed, the window regulator may fall
and become deformed.
HINT:
Remove the door lock through the service hole.
19. REMOVE FRONT DOOR HANDLE ASSY OUTSIDE LH
(a) Remove the handle pushing and pulling it in the direction
indicated by the arrow mark in the illustration.
(b) Remove the outside handle pads front and rear.
20. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME
SUB±ASSY LH
(a) Using a torx socket wrench (T30), loosen the screw of the
frame.
(b) Using pliers, disengage the clips and remove the frame,
as shown in the illustration.
NOTICE:
Be sure to remove the outside handle together with the
clips, as the clips will be damaged if they remain attached
to the door panel.
HINT:
Remove the frame through the service hole.
21. REMOVE FRONT DOOR CHECK ASSY LH
(a) Remove the 2 nuts, bolt and check.
HINT:
Remove the check through the service hole.

B68928
Adhesive
B70122
Screw
B64044
1 2
± ENGINE HOOD/DOORFRONT DOOR
75±13
AVENSIS REPAIR MANUAL (RM1018E)
22. REMOVE FRONT DOOR WEATHERSTRIP LH
(a) Using a clip remover, disengage the clips and remove the weatherstrip.
HINT:
If the clips are damaged, replace them with new clips.
23. INSTALL FRONT DOOR CHECK ASSY LH
(a) Apply MP grease to the sliding areas of the check.
(b) Install the check to the door panel with the 2 nuts.
Torque: 5.5 N
m (56 kgf
cm, 49 in.
lbf)
(c) Apply adhesive to the threads of the bolt.
Adhesive:
Part No. 08833±00070, THREE BOND 1324 or equiva-
lent
(d) Install the door check to the body panel with the bolt.
Torque: 30 N
m (306 kgf
cm, 22 in.
lbf)
24. INSTALL FRONT DOOR OUTSIDE HANDLE FRAME
SUB±ASSY LH
(a) Install the outside handle link.
(b) Apply MP grease to the sliding areas of the frame.
(c) Using a torx socket wrench (T30), install the frame with
the screw.
Torque: 4.0 N
m (41 kgf
cm, 35 in.
lbf)
25. INSTALL FRONT DOOR HANDLE ASSY OUTSIDE LH
(a) Install the outside handle pads front and rear.
(b) Install the handle pushing it in the direction of the arrow
mark in the illustration.
NOTICE:
If the release plate is not pulled and held when installing the
handle, the release plate will interfere with the handle and
become damaged.
26. INSTALL FRONT DOOR W/MOTOR LOCK ASSY LH
(a) Apply MP grease to the sliding and rotating areas of the
door lock.
(b) Install a new door lock wire harness packing.
NOTICE:

When reusing a door lock that has been removed, re-
place the packing in the connecting part with a new
one.

Be careful that no grease or dirt does not sticks to the
packing surface in the connecting part.

Reusing removed packing or using damaged packing
will allow water to penetrate through to the connect-
ing part resulting in a door lock malfunction.

B65961
Rod
B66894
Adhesive
Adhesive

B68932Hole Plug
B62425
B66972
75±14
± ENGINE HOOD/DOORFRONT DOOR
AVENSIS REPAIR MANUAL (RM1018E)
(c) Insert the control rod into the door lock, and then set it to
the door panel.
NOTICE:
Make sure that the handle link is securely engaged with the
lock.
(d) Apply adhesive to the threads of the 3 screws.
Adhesive:
Part No. 08833±00070, THREE BOND 1324 or equiva-
lent
(e) Using a torx socket wrench (T30), install the door lock with
the 3 screws.
Torque: 5.0 N
m (51 kgf
cm, 44 in.
lbf)
(f) Connect the door lock connector.
27. INSTALL FRONT DOOR OUTSIDE HANDLE COVER
(a) Using a torx socket wrench (T30), install the cover with the
door lock key cylinder installed with the screw.
Torque: 7.0 N
m (71 kgf
cm, 62 in.
lbf)
(b) Install the hole plug.
28. INSTALL FRONT DOOR FRAME SUB±ASSY REAR
LOWER LH
(a) Install the frame with the bolt.
Torque: 5.5 N
m (56 kgf
cm, 49 in.
lbf)
29. I N S TA L L F R O N T D O O R W I N D O W R E G U L ATO R
SUB±ASSY LH
(a) Apply MP grease to the sliding and rotating areas of the
window regulator.
NOTICE:
Do not apply grease to the spring of the window regulator.