PS-6
POWER STEERING FLUID
POWER STEERING FLUIDPFP:KLF20
Checking Fluid LevelEGS001BV
Check fluid level with engine stopped.
Make sure that fluid level is between MIN and MAX.
Fluid levels at HOT and COLD are different. Do not confuse
them.
CAUTION:
The fluid level should not exceed the MAX line. Excessive
fluid will cause fluid leakage from the cap.
Do not reuse drained power steering fluid.
Recommended fluid is Type DEXRONTM III or equivalent.
Checking Fluid LeakageEGS001BW
Check hydraulic connections for fluid leakage, cracks, damage,
looseness, or wear.
1. Run engine until the fluid temperature reaches 50 to 80° C (122
to 176°F) in reservoir tank, and keep engine speed idle.
2. Turn steering wheel several times from full left stop to full right
stop.
3. Hold steering wheel at each lock position for five seconds and
carefully, check for fluid leakage.
CAUTION:
Do not hold the steering wheel in a locked position for more
than 10 seconds. (There is the possibility that oil pump may
be damaged.)
4. If fluid leakage at connections is noticed, then loosen flare nut and then retighten. Do not overtighten con-
nector as this can damage O-ring, washer and connector.
5. If fluid leakage from oil pump is noticed, check oil pump. Refer to PS-27, "
POWER STEERING OIL
PUMP" .
6. Check steering gear boots for accumulation of fluid indicating from steering gear.
Air Bleeding Hydraulic SystemEGS001BX
If air bleeding is not complete, the following symptoms can be observed.
Bubbles are created in reservoir tank.
Clicking noise can be heard from oil pump.
Excessive buzzing in the oil pump.
NOTE:
Fluid noise may occur in the steering gear or oil pump. This does not affect performance or durability of
the system.
1. Turn steering wheel several times from full left stop to full right stop with engine off.
CAUTION:
Turn steering wheel while filling reservoir tank with fluid so as not to lower fluid level below the
MIN line.
2. Start engine and hold steering wheel at each lock position for 3 seconds at idle to check for fluid leakage.
3. Repeat step 2 above several times at approximately 3 second intervals.
CAUTION:
Do not hold the steering wheel in a locked position for more than 10 seconds. (There is the possi-
bility that oil pump may be damaged.)
4. Check fluid for bubbles and while contamination.HOT : Fluid temperature 50 - 80 °C (122 - 176°F)
COLD : Fluid temperature 0 - 30°C (32 - 86°F)
SGIA0232J
SGIA0506E
PS-8
STEERING WHEEL
STEERING WHEELPFP:48430
On-Vehicle Inspection and ServiceEGS001BY
CHECKING CONDITION OF INSTALLATION
Check installation conditions of steering gear assembly, front suspension, axle and steering column.
Check if movement exists when steering wheel is moved up and down, to the left and right and to the axial
direction.
Check steering gear assembly mounting bolts and nut for looseness. Refer to PS-16, "COMPONENT" .
CHECKING STEERING WHEEL PLAY
Turn steering wheel so that front wheels come to the straight-ahead position. Start engine and lightly turn
steering wheel to the left and right until front wheels start to move. Measure steering wheel movement on
the outer circumference.
When the measurement value is outside the standard value, check backlash for each joint of steering col-
umn and installation condition of steering gear assembly.
CHECKING NEUTRAL POSITION STEERING WHEEL
Make sure that steering gear assembly, steering column and steering wheel are installed in the correct
position.
Perform neutral position inspection after wheel alignment. Refer to FSU-6, "Wheel Alignment" .
Set vehicle to the straight-ahead position and confirm steering wheel is in the neutral position.
Loosen outer socket lock nut and turn inner socket to left and right equally to make fine adjustments if
steering wheel is not in the neutral position.
CHECKING STEERING WHEEL TURNING FORCE
1. Park vehicle on a level and dry surface, set parking brake.
2. Start engine.
3. Bring power steering fluid up to adequate operating temperature. [Make sure temperature of fluid is
approximately 50 to 80°C (122 to 176°F).]
4. Check steering wheel turning force when steering wheel has
been turned 360° from neutral position.
NOTE:
Multiply the distance (L) from the hook of spring scale to the
center of steering wheel by the measurement value with a
spring scale.
Perform the following manner when the guideline value is
hard to be measured.
a. Park vehicle on a level and dry surface, set parking brake.
b. Remove driver air bag module. Refer to SRS-30, "
DRIVER AIR BAG MODULE" .
c. Start engine at idle, then check steering wheel turning force with
pre-load gauge [SST].
5. If steering wheel turning force is out of the specification, check
rack sliding force and relief hydraulic pressure of oil pump.
Regarding relief hydraulic pressure of oil pump, refer to PS-27,
"OIL PUMP PULLEY HYDRAULIC PRESSURE INSPECTION" .
a. Disconnect lower shaft and steering knuckle from steering gear
assembly. Refer to FAX-7, "
Removal and Installation" , PS-11,
"COMPONENT" . Steering wheel axial end play : 0 mm (0 in)
Steering wheel play : 0 - 35 mm (0 - 1.38 in)
Steering wheel
turning force: 36 N (3.7 kg, 8.2 lb) or less
Steering wheel
turning force: 706 N·cm (72 kg-cm, 62 in-lb)
SST491B
SGIA1050J
MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
C
D
E
F
G
H
I
J
K
M
SECTION MA
A
B
MA
MAINTENANCE
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
DESCRIPTION ............................................................ 4
Pre-Delivery Inspection Items .................................. 4
GENERAL MAINTENANCE ....................................... 6
General Maintenance ............................................... 6
PERIODIC MAINTENANCE ....................................... 7
Periodic Maintenance ............................................... 7
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (QR20DE AND QR25DE PETROL
ENGINE) ............................................................... 7
CHASSIS AND BODY MAINTENANCE
(QR20DE AND QR25DE PETROL ENGINE) ....... 8
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (YD22DDTI DIESEL ENGINE) ................ 9
CHASSIS AND BODY MAINTENANCE
(YD22DDTI DIESEL ENGINE) .............................. 9
MAINTENANCE UNDER SEVERE DRIVING
CONDITIONS ...................................................... 10
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (QR20DE AND QR25DE PETROL
ENGINE) ............................................................. 12
CHASSIS AND BODY MAINTENANCE
(QR20DE AND QR25DE PETROL ENGINE) ..... 13
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (YD22DDTI DIESEL ENGINE) .............. 14
CHASSIS AND BODY MAINTENANCE
(YD22DDTI DIESEL ENGINE) ............................ 14
MAINTENANCE UNDER SEVERE DRIVING
CONDITIONS ...................................................... 15
RECOMMENDED FLUIDS AND LUBRICANTS ...... 17
Fluids and Lubricants ............................................. 17
SAE Viscosity Number ........................................... 18
GASOLINE ENGINE ........................................... 18
DIESEL ENGINE ................................................. 18
Engine Coolant Mixture Ratio ................................ 19
ENGINE MAINTENANCE (QR20DE·QR25DE) ........ 20
Checking Drive Belts .............................................. 20
Tension Adjustment ................................................ 20Changing Engine Coolant ....................................... 20
DRAINING ENGINE COOLANT .......................... 20
REFILLING ENGINE COOLANT ......................... 21
FLUSHING COOLING SYSTEM ......................... 22
Checking Cooling System ...................................... 22
CHECKING COOLING SYSTEM HOSES ........... 22
CHECKING RADIATOR ...................................... 22
CHECKING RADIATOR CAP .............................. 22
CHECKING RADIATOR SYSTEM FOR LEAKS ... 23
Checking Fuel Lines ............................................... 24
Changing Air Cleaner Filter .................................... 24
VISCOUS PAPER TYPE ..................................... 24
Changing Engine Oil ............................................... 24
Changing Oil Filter .................................................. 25
REMOVAL ........................................................... 25
INSTALLATION ................................................... 25
INSPECTION AFTER INSTALLATION ................ 26
Checking and Changing Spark Plugs ..................... 26
REMOVAL ........................................................... 26
INSPECTION AFTER REMOVAL (EXCEPT FOR
RUSSIA) .............................................................. 26
INSPECTION AFTER REMOVAL (FOR RUS-
SIA) ..................................................................... 27
INSTALLATION ................................................... 28
Checking EVAP Vapor Lines .................................. 28
ENGINE MAINTENANCE (YD22DDTI) .................... 29
Checking Drive Belts .............................................. 29
Tension Adjustment ................................................ 29
A/C COMPRESSOR BELT .................................. 30
ALTERNATOR AND WATER PUMP BELT .......... 30
Changing Engine Coolant ....................................... 30
DRAINING ENGINE COOLANT .......................... 30
REFILLING ENGINE COOLANT ......................... 31
FLUSHING COOLING SYSTEM ......................... 32
Checking Cooling System ...................................... 32
CHECKING COOLING SYSTEM HOSES ........... 32
CHECKING RADIATOR ...................................... 32
CHECKING RADIATOR CAP .............................. 33
CHECKING RADIATOR SYSTEM FOR LEAKS ... 33
Checking Fuel Lines ............................................... 34
MA-2 Changing Fuel Filter ............................................... 34
REMOVAL ........................................................... 34
INSTALLATION .................................................... 35
INSPECTION AFTER INSTALLATION ................ 35
Changing Air Cleaner Filter .................................... 35
VISCOUS PAPER TYPE ..................................... 35
Changing Engine Oil ............................................... 35
Changing Oil Filter (TYPE A) .................................. 36
REMOVAL ........................................................... 36
INSTALLATION .................................................... 36
INSPECTION AFTER INSTALLATION ................ 36
Changing Oil Filter (TYPE B) .................................. 37
REMOVAL ........................................................... 37
INSTALLATION .................................................... 38
INSPECTION AFTER INSTALLATION ................ 38
Draining Water ........................................................ 38
CHASSIS AND BODY MAINTENANCE ................... 39
Checking Exhaust System ...................................... 39
Checking Clutch Fluid Level and Leaks ................. 39
Checking Clutch System ........................................ 39
Checking M/T Oil .................................................... 39
Changing M/T Oil .................................................... 40
Checking A/T Fluid ................................................. 40
Changing A/T Fluid ................................................. 41
Checking Transfer Oil ............................................. 41
Changing Transfer Oil ............................................. 42
Checking Propeller Shaft ........................................ 42
Checking Differential Gear Oil ................................ 43
Changing Differential Gear Oil ................................ 43
Balancing Wheels ................................................... 43
Rotation .................................................................. 43Checking Brake Fluid Level and Leaks ................... 44
Checking Brake Lines and Cables .......................... 44
Changing Brake Fluid ............................................. 44
Checking Disc Brake ............................................... 44
ROTOR ................................................................ 44
CALIPER .............................................................. 45
PAD ...................................................................... 45
Checking Steering Gear and Linkage ..................... 45
STEERING GEAR ............................................... 45
STEERING LINKAGE .......................................... 45
Checking Power Steering Fluid and Lines .............. 45
Axle and Suspension Parts ..................................... 46
Drive Shaft .............................................................. 46
Lubricating Locks, Hinges and Hood Latches ......... 46
Checking Seat Belts, Buckles, Retractors, Anchors
and Adjusters .......................................................... 47
Checking Body Corrosion ....................................... 48
HEMMED PANELS .............................................. 48
PANEL JOINT ...................................................... 48
PANEL EDGE ...................................................... 48
PARTS CONTACT ............................................... 48
PROTECTORS .................................................... 48
ANTI-CORROSION MATERIALS ........................ 48
DRAIN HOLES ..................................................... 48
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 49
Standard and Limit .................................................. 49
BELT DEFLECTION AND TENSION ................... 49
RADIATOR ........................................................... 49
ENGINE COOLANT CAPACITY .......................... 49
ENGINE OIL CAPACITY (APPROXIMATE) ........ 49
SPARK PLUG ...................................................... 49
PREPARATION
MA-3
C
D
E
F
G
H
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K
MA
B
MA
PREPARATIONPFP:00002
Special Service ToolsELS000B6
Commercial Service ToolsELS000K9
Tool number
Tool nameDescription
KV10115801
Oil filter wrenchRemoving and installing oil filter
(QR20DE and QR25DE engine models)
a: 64.3 mm (2.531 in)
EG17650301
Radiator cap tester adapterAdapting radiator cap tester to radiator cap
and radiator filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
S-NT375
S-NT564
Tool nameDescription
Spark plug wrench Removing and installing spark plug
(QR20DE and QR25DE engine models)
Fuel filter wrench Removing fuel filter
(YD22DDTi engine model)
Radiator cap tester Checking radiator and radiator cap
S-NT047
PBIC0519E
PBIC1982E
PERIODIC MAINTENANCE
MA-7
C
D
E
F
G
H
I
J
K
MA
B
MA
PERIODIC MAINTENANCEPFP:00026
Periodic MaintenanceELS000AM
The following tables show the normal maintenance schedule. Depending upon weather and atmospheric con-
ditions, varying road surfaces, individual driving habits and vehicle usage, additional or more frequent mainte-
nance may be required.
Periodic maintenance beyond the last period shown on the tables requires similar maintenance.
ENGINE AND EMISSION CONTROL MAINTENANCE (QR20DE AND QR25DE PETROL ENGINE)
(Annual Mileage <30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, [ ] = At the specified mileage only.
NOTE:
Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”.
(1)Periodic maintenance is not required. However, if valve noise increases, check valve clearance.
(2) Replace the drive belt if found damaged or if the auto belt tensioner reading reaches the maximum limit.
(3) First replace at 90,000 Km (54,000 miles)/60 months, then every 60,000 km (36,000 miles)/48 months. Perform "I"
(Checking the mixture ratio and correcting the mixture ratio if necessary) at the middle of replacement interval.
(4) Fuel filter is maintenance-free. For service procedures, refer to FL section.
(5) For Russia only. MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence
page Perform on a kilometer basis, but on an annual
basis when driving less than 15,000 km (9,000
miles) per yearkm x
1,000
(Miles x
1,000)
Months15
(9)
1230
(18)
2445
(27)
3660
(36)
4875
(45)
6090
(54)
72105
(63)
84120
(72)
96
Engine compartment and under vehicle
Intake and exhaust valve clearanceSee
NOTE (1)EM-64
Drive beltSee
NOTE (2)MA-20
Engine oil (Use recommended oil.)R RRRRRRRMA-24
Engine oil filter (Use NISSAN genuine part or
equivalent)R RRRRRRRMA-25
Engine anti-freeze coolant (Use Genuine NIS-
SAN Anti-freeze Coolant (L250) or equivalent.)See
NOTE (3)IRIMA-20
Cooling system II IIIIIIMA-22
Fuel lines I I I IMA-24
Air cleaner filterRRMA-24
Fuel filter (In-tank type)See
NOTE (4)FL-4
Spark plugs (Conventional type) R R R RMA-26
Spark plugs (Platinum-tipped type)See
NOTE (5)[R] [R] [R] [R]MA-26
EVAP vapor lines (With carbon canister) I I I IMA-28
PERIODIC MAINTENANCE
MA-9
C
D
E
F
G
H
I
J
K
MA
B
MA
ENGINE AND EMISSION CONTROL MAINTENANCE (YD22DDTI DIESEL ENGINE)
(Annual Mileage <30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, D = Check filter and drain water
NOTE:
Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”.
(1) If valve noise increases, check valve clearance.
(2) Never use CG-4 oil.
(3) Oil filter element assembly and O-ring seal are replacement parts.
(4) First replace at 100,000 Km (60,000 miles)/60 months, then every 60,000Km (36,000 miles)/36 months. After first
replacement, perform "I" (checking the mixture ratio and correcting the mixture ratio if necessary) at the middle of
replacement interval.
(5) If engine power decreases, black exhaust smoke is emitted or engine noise increases, perform this maintenance item.
CHASSIS AND BODY MAINTENANCE (YD22DDTI DIESEL ENGINE)
(Annual Mileage <30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, L = Lubricate. MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence page Perform on a kilometer basis, but on an annual basis
when driving less than 20,000 km (12,000 miles) per
yearkm x 1,000
(Miles x
1,000)
Months20
(12)
1240
(24)
2460
(36)
3680
(48)
48100
(60)
60120
(72)
72
Engine compartment and under vehicle
Intake & exhaust valve clearanceSee
NOTE (1)EM-185
Drive belts I I I I I IMA-29
Engine oil (recommended oil.)See
NOTE (2)RRRRRRMA-35
Engine oil filter (Use Eco filter or equivalent)See
NOTE (3)RRRRRRMA-36
Engine anti-freeze coolant (Use Genuine Nissan
Anti-freeze Coolant (L250) or equivalent)See
NOTE (4)IRMA-30
Cooling system I I I I I IMA-32
Fuel lines I I IMA-34
Air cleaner filter RRMA-35
Fuel filterDRDRDRMA-34
Fuel injectorSee
NOTE (5)EM-167
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page Perform on a kilometer basis, but on an annual
basis when driving less than 20,000 km
(12,000 miles) per yearkm x 1,000
(Miles x 1,000)
Months20
(12)
1240
(24)
2460
(36)
3680
(48)
48100
(60)
60120
(72)
72
Underhood and under vehicle
Headlamp aiming I I I I I ILT- 3 5
Brake & clutch, systems and fluid (For level &
leaks)IIIIIIMA-44,
MA-39
Brake fluidRRRMA-44
Brake booster vacuum hoses, connections &
check valveIIIBR-25
Power steering fluid & lines (For level & leaks) I I I I I IMA-45
Manual transaxle gear oil (For leaks) I I I I I IMA-39
Transfer gear oil (For level & leaks) I I I I I IMA-41
MA-12
PERIODIC MAINTENANCE
ENGINE AND EMISSION CONTROL MAINTENANCE (QR20DE AND QR25DE PETROL ENGINE)
(Annual Mileage >30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace,.
NOTE:
Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”.
(1)Periodic maintenance is not required. However, if valve noise increases, check valve clearance.
(2) Replace the drive belt if found damaged or if the auto belt tensioner reading reaches the maximum limit.
(3) First replace at 90,000 Km (54,000 miles), then every 60,000 km (36,000 miles). Perform "I" (Checking the mixture ratio
and correcting the mixture ratio if necessary) at the middle of replacement interval.
(4) Fuel filter is maintenance-free. For service procedures, refer to FL section.
(5) For Russia only. MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence
page Perform at number of kilometers (miles) basis
only.km x
1,000
(Miles x
1,000)15
(9)30
(18)45
(27)60
(36)75
(45)90
(54)105
(63)120
(72)
Engine compartment and under vehicle
Intake and exhaust valve clearanceSee
NOTE (1)EM-64
Drive beltSee
NOTE (2)I IIIIIIIMA-20
Engine oil (Use recommended oil.)RRRRRRRRMA-24
Engine oil filter (Use NISSAN genuine part or
equivalent)RRRRRRRRMA-25
Engine anti-freeze coolant (Use Genuine NIS-
SAN Anti-freeze Coolant (L250) or equivalent.)See
NOTE (3)IRIMA-20
Cooling system I I I IMA-22
Fuel linesIIMA-24
Air cleaner filterRRMA-24
Fuel filter (In-tank type)See
NOTE (4)FL-4
Spark plugs (Conventional type) R R R RMA-26
Spark-plugs (Platinum-tipped type)See
NOTE (5)RRRRMA-26
EVAP vapor lines (With carbon canister) I IMA-28