EC-352
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DTC P1217 ENGINE OVER TEMPERATURE
DTC P1217 ENGINE OVER TEMPERATUREPFP:00000
System DescriptionEBS010T9
COOLING FAN CONTROL
*1: This signal is sent to ECM through CAN communication line.
*2: ECM determines the start signal status by the signals of engine speed and battery voltage.
The ECM controls the cooling fan corresponding to the vehicle speed, engine coolant temperature, refrigerant
pressure, and air conditioner ON signal. The control system has 3-step control [HIGH/LOW/OFF].
OPERATION
Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)Engine speed*
2
Cooling fan
controlCooling fan relay Engine coolant temperature sensor Engine coolant temperature
Battery
Battery voltage*2
Air conditioner switch Air conditioner ON signal
Refrigerant pressure sensor Refrigerant pressure
Wheel sensor*
1Vehicle speed
PBIB1987E
EC-354
[QR (WITH EURO-OBD)]
DTC P1217 ENGINE OVER TEMPERATURE
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-359,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-359,
"Diagnostic Procedure" .
3. Turn ignition switch ON.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II.
5. If the results are NG, go to EC-359, "
Diagnostic Procedure" .
WITH GST
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-359,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-359,
"Diagnostic Procedure" .
3. Start engine.
CAUTION:
Be careful not to overheat engine.
4. Set temperature control dial to full cold position.
5. Turn air conditioner switch ON.
6. Turn blower fan switch ON.
7. Run engine at idle for a few minutes with air conditioner operating.
CAUTION:
Be careful not to overheat engine.
8. Make sure that cooling fans operates at low speed.
If NG, go to EC-359, "
Diagnostic Procedure" .
If OK, go to the following step.
9. Turn ignition switch OFF.
10. Turn air conditioner switch and blower fan switch OFF.
11. Disconnect engine coolant temperature sensor harness connec-
tor.
12. Connect 150Ω resistor to engine coolant temperature sensor
harness connector.
SEF621W
SEF646X
SEF621W
SEC163BA
EC-360
[QR (WITH EURO-OBD)]
DTC P1217 ENGINE OVER TEMPERATURE
4. CHECK COOLING FAN LOW SPEED OPERATION
Without CONSULT-II
1. Turn ignition switch OFF.
2. Disconnect cooling fan relay-3.
3. Start engine and let it idle.
4. Turn air conditioner switch ON.
5. Turn blower fan switch ON.
6. Make sure that cooling fans-1 and -2 operates at low speed.
OK or NG
OK >> GO TO 5.
NG >> Check cooling fan low speed control circuit. (Go to EC-
363, "PROCEDURE A" .)
5. CHECK COOLING FAN HIGH SPEED OPERATION
Without CONSULT-II
1. Turn ignition switch OFF.
2. Reconnect cooling fan relay-3.
3. Turn air conditioner switch and blower fan switch OFF.
4. Disconnect engine coolant temperature sensor harness connector.
5. Connect 150Ω resistor to engine coolant temperature sensor harness connector.
6. Restart engine and make sure that cooling fan-2 operates at
higher speed than low speed.
OK or NG
OK >> GO TO 6.
NG >> Check cooling fan high speed control circuit. (Go to EC-
365, "PROCEDURE B" .)
PBIB1972E
SEC163BA
MEC475B
EC-362
[QR (WITH EURO-OBD)]
DTC P1217 ENGINE OVER TEMPERATURE
9. CHECK THERMOSTAT
1. Remove thermostat.
2. Check valve seating condition at normal room temperatures.
It should seat tightly.
3. Check valve opening temperature and valve lift.
4. Check if valve is closed at 5°C (9°F) below valve opening tem-
perature.
For details, refer to CO-23, "
THERMOSTAT AND WATER CON-
TROL VALVE" .
OK or NG
OK >> GO TO 10.
NG >> Replace thermostat.
10. CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-170, "
Component Inspection" .
OK or NG
OK >> GO TO 11.
NG >> Replace engine coolant temperature sensor.
11 . CHECK MAIN 12 CAUSES
If the cause cannot be isolated, go to EC-366, "
Main 12 Causes of Overheating" .
>>INSPECTION END Valve opening
temperature:82 °C (180 °F) [standard]
Valve lift: More than 8 mm/95 °C (0.31 in/203 °F)
SLC343
VIAS
EC-457
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EC
VIASPFP:14956
DescriptionEBS011HT
SYSTEM DESCRIPTION
*: The ECM determines the start signal status by the signals of engine speed and battery voltage.
When the engine is running at low or medium speed, the power valve is fully closed. Under this condition, the
effective suction port length is equivalent to the total length of the intake manifold collector's suction port
including the intake valve. This long suction port provides increased air intake which results in improved suc-
tion efficiency and higher torque generation.
The surge tank and one-way valve are provided. When engine is running at high speed, the ECM sends the
signal to the VIAS control solenoid valve. This signal introduces the intake manifold vacuum into the power
valve actuator and therefore opens the power valve to two suction passages together in the collector.
Under this condition, the effective port length is equivalent to the length of the suction port provided indepen-
dently for each cylinder. This shortened port length results in enhanced engine output with reduced suction
resistance under high speeds.
COMPONENT DESCRIPTION
Power Valve
The power valve is installed in intake manifold collector and used to
control the suction passage of the variable induction air control sys-
tem. It is set in the fully closed or fully opened position by the power
valve actuator operated by the vacuum stored in the surge tank. The
vacuum in the surge tank is controlled by the VIAS control solenoid
valve.
Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)Engine speed*
VIAS control VIAS control solenoid valve Mass air flow sensor Amount of intake air
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Battery Battery voltage*
Engine coolant temperature sensor Engine coolant temperature
PBIB0843E
PBIB0946E
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
EC-529
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EC
AUTOMATIC SPEED CONTROL DEVICE (ASCD)PFP:18930
System DescriptionEBS01FAX
INPUT/OUTPUT SIGNAL CHART
*: This signal is sent to the ECM through CAN communication line.
BASIC ASCD SYSTEM
Refer to Owner's Manual for ASCD operating instructions.
Automatic Speed Control Device (ASCD) allows a driver to keep vehicle at predetermined constant speed
without depressing accelerator pedal. Driver can set vehicle speed in advance between approximately 40 km/
h (25 MPH) and 144 km/h (89 MPH).
ECM controls throttle angle of electric throttle control actuator to regulate engine speed.
Operation status of ASCD is indicated by CRUISE indicator and SET indicator in combination meter. If any
malfunction occurs in ASCD system, it automatically deactivates control.
NOTE:
Always drive vehicle in safe manner according to traffic conditions and obey all traffic laws.
SET OPERATION
Press ASCD MAIN switch. (The CRUISE indicator in combination meter illuminates.)
When vehicle speed reaches a desired speed between approximately 40 km/h (25 MPH) and 144 km/h (89
MPH), press SET/COAST switch. (Then SET indicator in combination meter illuminates.)
ACCEL OPERATION
If the RESUME/ACCELERATE switch is pressed during cruise control driving, increase the vehicle speed until
the switch is released or vehicle speed reaches maximum speed controlled by the system.
And then ASCD will keep the new set speed.
CANCEL OPERATION
When any of following conditions exist, cruise operation will be canceled.
CANCEL switch is pressed
More than 2 switches at ASCD steering switch are pressed at the same time (Set speed will be cleared)
Brake pedal is depressed
Clutch pedal is depressed or gear position is changed to the neutral position (M/T models)
Vehicle speed decreased to 13 km/h (8 MPH) lower than the set speed
ESP/TCS system is operated
When the ECM detects any of the following conditions, the ECM will cancel the cruise operation and inform
the driver by blinking indicator lamp.
Engine coolant temperature is slightly higher than the normal operating temperature, CRUISE lamp may
blink slowly.
When the engine coolant temperature decreases to the normal operating temperature, CRUISE lamp will
stop blinking and the cruise operation will be able to work by pressing SET/COAST switch or RESUME/
ACCELERATE switch.
Malfunction for some self-diagnoses regarding ASCD control: SET lamp will blink quickly.
If MAIN switch is turned to OFF during ASCD is activated, all of ASCD operations will be canceled and vehicle
speed memory will be erased.
Sensor Input signal to ECM ECM function Actuator
ASCD brake switch Brake pedal operation
ASCD vehicle speed controlElectric throttle control
actuator Stop lamp switch Brake pedal operation
ASCD clutch switch (M/T) Clutch pedal operation
ASCD steering switch ASCD steering switch operation
Park/Neutral position (PNP)
switchGear position
wheel sensor* Vehicle speed
SERVICE DATA AND SPECIFICATIONS (SDS)
EC-531
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Fuel PressureEBS010W1
Idle Speed and Ignition TimingEBS010W2
*: Under the following conditions:
Air conditioner switch: OFF
Electric load: OFF (Lights, heater fan & rear window defogger)
Steering wheel: Kept in straight-ahead position
Calculated Load ValueEBS010W3
Mass Air Flow SensorEBS010W4
*: Engine is warmed up to normal operating temperature and running under no-load.
Intake Air Temperature SensorEBS010W5
Engine Coolant Temperature SensorEBS010W6
Heated Oxygen Sensor 1 HeaterEBS010W7
Fuel pressure at idle
Approximately 350 kPa (3.5bar, 3.57kg/cm2 , 51psi)
Target idle speedQR20DEM/T No load* (in Neutral position) 650±50 rpm
A/T No load* (in P or N position)
700±50 rpm
QR25DEM/T No load* (in Neutral position)
A/T No load* (in P or N position)
Air conditioner: ONQR20DEM/T In Neutral position
725 rpm or more
A/T In P or N position
QR25DEM/T In Neutral position 750 rpm or more
A/T In P or N position 700 rpm or more
Ignition timingQR20DEM/T In Neutral position
15°±5° BTDC A/T In P or N position
QR25DEM/T In Neutral position
A/T In P or N position
Calculated load value% (Using CONSULT-II or GST)
At idle10 - 35
At 2,500 rpm10 - 35
Supply voltageBattery voltage (11 - 14V)
Output voltage at idle0.7 - 1.1*V (QR20DE)
0.8 - 1.2*V (QR25DE)
Mass air flow (Using CONSULT-II or GST)1.0 - 4.0 g·m/sec at idle*
4.0 - 10.0 g·m/sec at 2,500 rpm*
Temperature °C (°F) Resistance kΩ
25 (77)1.800 - 2.200
80 (176)0.283 - 0.359
Temperature °C (°F) Resistance kΩ
20 (68)2.1 - 2.9
50 (122)0.68 - 1.00
90 (194)0.236 - 0.260
Resistance [at 25°C (77°F)] 3.3 - 4.0Ω
EC-542
[QR (WITHOUT EURO-OBD)]
PREPARATION
Commercial Service ToolsEBS010WL
Tool name Description Description
Quick connector
releaseRemoving fuel tube quick connectors in engine
room
(Available in SEC. 164 of PARTS CATALOG: Part
No. 16441 6N210)
Fuel filler cap adapter Checking fuel tank vacuum relief valve opening
pressure
Socket wrench Removing and installing engine coolant
temperature sensor
Oxygen sensor thread
cleanerReconditioning the exhaust system threads
before installing a new oxygen sensor. Use with
anti-seize lubricant shown below.
a: 18 mm diameter with pitch 1.5 mm for
Zirconia Oxygen Sensor
b: 12 mm diameter with pitch 1.25 mm for
Titania Oxygen Sensor
Anti-seize lubricant
i.e.: (Permatex
TM
133AR or equivalent
meeting MIL
specification MIL-A-
907)Lubricating oxygen sensor thread cleaning tool
when reconditioning exhaust system threads.
PBIC0198E
S-NT653
S-NT705
AEM488
S-NT779