TROUBLE DIAGNOSIS
EC-617
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EC
*1: Accelerator pedal position sensor 2 signal and throttle position sensor 2 signal are converted by ECM internally. Thus, they differ
from ECM terminals voltage signals.
*2: For QR25DE engine modelsCOOLING FAN
Engine: After warming up, idle
the engine
Air conditioner switch: OFFEngine coolant temperature is 94°C
(201°F) or lessOFF
Engine coolant temperature is
between 95°C (203°F) and 99°C
(210°F)LOW
Engine coolant temperature is
100°C (212°F) or moreHIGH
HO2S1 HTR (B1)
Engine: After warming up
Engine speed: Below 3,600 rpmON
Engine speed: Above 3,600 rpm OFF
HO2S2 HTR (B1)
Engine speed is below 3,600 rpm after the following conditions are met.
–Engine: After warming up
–Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute
and at idle for 1 minute under no load.ON
Engine speed: Above 3,600 rpm OFF
O2SEN HTR DTY
Engine coolant temperature when engine started: More than 80°C
(176°F)
Engine speed: below 3,600 rpmApprox. 50%
AC PRESS SEN
Engine: Idle
Both A/C switch and blower fan seitch: ON (Compressor operates)1.0 - 4.0V
VEH SPEED SE*
2Turn drive wheels and compare CONSULT-II value with the speedome-
ter indication.Almost the same speed as the
speedometer indication
SET VHCL SPD*
2Engine: Running ASCD: Operating.The preset vehicle speed is dis-
played.
MAIN SW*
2Ignition switch: ONMAIN switch: Pressed ON
MAIN switch: Released OFF
CANCEL SW*
2Ignition switch: ONCANCEL switch: Pressed ON
CANCEL switch: Released OFF
RESUME/ACC SW*
2Ignition switch: ONRESUME/ACCELERATE switch:
PressedON
RESUME/ACCELERATE switch:
ReleasedOFF
SET SW
Ignition switch: ONSET/COAST switch: Pressed ON
SET/COAST switch: Released OFF
BRAKE SW1*
2Ignition switch: ONClutch pedal (M/T) and brake pedal:
Fully releasedON
Clutch pedal (M/T) and/or brake
pedal: Slightly depressedOFF
BRAKE SW2*
2Ignition switch: ONBrake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
CRUISE LAMP*
2Ignition switch: ONMAIN switch: Pressed at the 1st
time → at the 2nd timeON → OFF
SET LAMP*
2
MAIN switch: ON
Vehicle speed: Between 40 km/h
(25 MPH) and 144 km/h (89
MPH)ASCD: Operating ON
ASCD: Not operating OFF MONITOR ITEM CONDITION SPECIFICATION
EC-620
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TROUBLE DIAGNOSIS - SPECIFICATION VALUE
TROUBLE DIAGNOSIS - SPECIFICATION VALUEPFP:00031
DescriptionEBS010XG
The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR (SPEC)”
mode of CONSULT-II during normal operation of the Engine Control System. When the value in “DATA MONI-
TOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When the value in
“DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MIL.
The SP value will be displayed for the following three items:
B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor-
rection)
A/F ALPHA-B1 (The mean value of air-fuel ratio feedback correction factor per cycle)
MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing ConditionEBS010XH
Vehicle driven distance: More than 5,000 km (3,017 miles)
Barometric pressure: 98.3 - 104.3 kPa (0.983 - 1.043 bar, 1.003 - 1.064 kg/cm2 , 14.25 - 15.12 psi)
Atmospheric temperature: 20 - 30°C (68 - 86°F)
Engine coolant temperature: 75 - 95°C (167 - 203°F)
Transmission: Warmed-up*1
Electrical load: Not applied*2
Engine speed: Idle
*1: For A/T models, after the engine is warmed up to normal operating temperature, drive vehicle until “FLUID
TEMP SE” (A/T fluid temperature sensor signal) indicates more than 60°C (140°F).
For M/T models, after the engine is warmed up to normal operating temperature, drive vehicle for 5 minutes.
*2: Rear window defogger switch, air conditioner switch, lighting switch are OFF. Steering wheel is straight
ahead.
Inspection ProcedureEBS010XI
NOTE:
Perform “DATA MONITOR (SPEC)” mode in maximum scale display.
1. Perform EC-578, "
Basic Inspection" .
2. Confirm that the testing conditions indicated above are met.
3. Select “B/FUEL SCHDL”, “A/F ALPHA-B1” and “MAS A/F SE-
B1” in “DATA MONITOR (SPEC)” mode with CONSULT-II.
4. Make sure that monitor items are within the SP value.
5. If NG, go to EC-621, "
Diagnostic Procedure" .
SEF601Z
EC-636
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DTC P0011 IVT CONTROL
DTC P0011 IVT CONTROLPFP:23796
DescriptionEBS010XU
SYSTEM DESCRIPTION
*: This signal is sent to the ECM through CAN communication line.
This mechanism hydraulically controls cam phases continuously with the fixed operating angle of the intake
valve.
The ECM receives signals such as crankshaft position, camshaft position, engine speed, and engine coolant
temperature. Then, the ECM sends ON/OFF pulse duty signals to the intake valve timing control solenoid
valve depending on driving status. This makes it possible to control the shut/open timing of the intake valve to
increase engine torque in low/mid speed range and output in high-speed range.
COMPONENT DISCRIPTION
Intake valve timing control solenoid valve is activated by ON/OFF
pulse duty (ratio) signals from the ECM.
The intake valve timing control solenoid valve changes the oil
amount and direction of flow through intake valve timing control unit
or stops oil flow.
The longer pulse width advances valve angle.
The shorter pulse width retards valve angle.
When ON and OFF pulse widths become equal, the solenoid valve
stops oil pressure flow to fix the intake valve angle at the control
position.
Sensor Input signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)Engine speed
Intake valve
timing controlIntake valve timing control
solenoid valve Engine coolant temperature sensor Engine coolant temperature
Wheel sensor* Vehicle speed
PBIB0540E
PBIB1842E
EC-652
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DTC P0117, P0118 ECT SENSOR
DTC P0117, P0118 ECT SENSORPFP:22630
Component DescriptionEBS010Y7
The engine coolant temperature sensor is used to detect the engine
coolant temperature. The sensor modifies a voltage signal from the
ECM. The modified signal returns to the ECM as the engine coolant
temperature input. The sensor uses a thermistor which is sensitive to
the change in temperature. The electrical resistance of the ther-
mistor decreases as temperature increases.
*: This data is reference value and is measured between ECM terminal 72 (Engine
coolant temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis LogicEBS010Y8
FAIL-SAFE MODE
When this malfunction is detected, the ECM enters fail-safe mode and the MI lights up.
SEF594K
Engine coolant
temperature°C (°F)Voltage* V Resistance kΩ
−10 (14) 4.4 7.0 - 11.4
20 (68) 3.5 2.1 - 2.9
50 (122) 2.2 0.68 - 1.00
90 (194) 0.9 0.236 - 0.260
SEF012P
DTC No. Trouble Diagnosis Name DTC Detecting Condition Possible Cause
P0117
0117Engine coolant temperature
sensor circuit low inputAn excessively low voltage from the sensor
is sent to ECM.
Harness or connectors
(The sensor circuit is open or shorted.)
Engine coolant temperature sensor P0118
0118Engine coolant temperature
sensor circuit high inputAn excessively high voltage from the sensor
is sent to ECM.
Detected items Engine operating condition in fail-safe mode
Engine coolant temper-
ature sensor circuitEngine coolant temperature will be determined by ECM based on the time after turning ignition switch ON
or START. CONSULT-II displays the engine coolant temperature decided by ECM.
ConditionEngine coolant temperature decided
(CONSULT-II display)
Just as ignition switch is turned ON or START 40°C (104°F)
More than approx. 4 minutes after ignition ON or
START80°C (176°F)
Except as shown above40 - 80°C (104 - 176°F)
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cooling fan operates
while engine is running.
EC-656
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DTC P0117, P0118 ECT SENSOR
2. CHECK ECT SENSOR POWER SUPPLY CIRCUIT
1. Disconnect engine coolant temperature (ECT) sensor harness
connector.
2. Turn ignition switch ON.
3. Check voltage between ECT sensor terminal 1 and ground with
CONSULT-II or tester.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
3. CHECK ECT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECT sensor terminal 2 and ECM terminal 73.
Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
4. CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-657, "
Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Replace engine coolant temperature sensor.
5. CHECK INTERMITTENT INCIDENT
Refer to EC-624, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
PBIB0496E
Voltage: Approximately 5V
PBIB0080E
Continuity should exist.
DTC P0117, P0118 ECT SENSOR
EC-657
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Component InspectionEBS010YC
ENGINE COOLANT TEMPERATURE SENSOR
1. Check resistance between engine coolant temperature sensor
terminals 1 and 2 as shown in the figure.
2. If NG, replace engine coolant temperature sensor.
Removal and InstallationEBS010YD
ENGINE COOLANT TEMPERATURE SENSOR
Refer to CO-23, "THERMOSTAT AND WATER CONTROL VALVE" .
PBIB2005E
Engine coolant temperature°C (°F) Resistance kΩ
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
SEF012P
DTC P1217 ENGINE OVER TEMPERATURE
EC-755
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DTC P1217 ENGINE OVER TEMPERATUREPFP:00000
System DescriptionEBS0111F
NOTE:
If DTC P1217 is displayed with DTC U1000, U1001, first perform the trouble diagnosis for DTC U1000,
U1001. Refer to EC-633, "
DTC U1000, U1001 CAN COMMUNICATION LINE" .
COOLING FAN CONTROL
*1: This signal is sent to ECM through CAN communication line.
*2: ECM determines the start signal status by the signals of engine speed and battery voltage.
The ECM controls the cooling fan corresponding to the vehicle speed, engine coolant temperature, refrigerant
pressure, and air conditioner ON signal. The control system has 3-step control [HIGH/LOW/OFF].
OPERATION
Sensor Input Signal to ECM ECM function Actuator
Wheel sensor*
1Vehicle speed
Cooling fan
controlCooling fan relay Engine coolant temperature sensor Engine coolant temperature
Air conditioner switch Air conditioner ON signal
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)Engine speed*
2
Battery
Battery voltage*2
Refrigerant pressure sensor Refrigerant pressure
PBIB1987E
DTC P1217 ENGINE OVER TEMPERATURE
EC-757
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WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-762,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-762,
"Diagnostic Procedure" .
3. Turn ignition switch ON.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II.
5. If the results are NG, go to EC-762, "
Diagnostic Procedure" .
WITHOUT CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-762,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-762,
"Diagnostic Procedure" .
3. Start engine.
CAUTION:
Be careful not to overheat engine.
4. Set temperature control dial to full cold position.
5. Turn air conditioner switch ON.
6. Turn blower fan switch ON.
7. Run engine at idle for a few minutes with air conditioner operating.
CAUTION:
Be careful not to overheat engine.
8. Make sure that cooling fans operates at low speed.
If NG, go to EC-762, "
Diagnostic Procedure" .
If OK, go to the following step.
9. Turn ignition switch OFF.
10. Turn air conditioner switch and blower fan switch OFF.
11. Disconnect engine coolant temperature sensor harness connec-
tor.
12. Connect 150Ω resistor to engine coolant temperature sensor
harness connector.
SEF621W
MBIB0037E
SEF621W
SEC163BA