CHARGING SYSTEM
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CHARGING SYSTEM PFP:00011
System Description EKS00316
The alternator provides DC voltage to operate the vehicle's electrical system and to keep the battery charged.
The voltage output is controlled by the IC regulator.
Power is supplied at all times
through 10A fuse (No. 34, located in the fuse and fusible link box)
to alternator terminal 4 (“S” terminal).
“B” terminal supplies power to charge the battery and operate the vehicle's electrical system. Output voltage is
controlled by the IC regulator at terminal 4 (“S” terminal) detecting the input voltage. The charging circuit is
protected by the 120A (Gasoline engine models) or 100A (Diesel engine models) fusible link (letter A, located
in the fuse and fusible link box).
The alternator is grounded to the engine block.
With the ignition switch in the ON or START position, power is supplied
through 10A fuse [No. 11, located in the fuse block (J/B)]
to combination meter terminal 2 for the charge warning lamp.
Ground is supplied with power and ground supplied
to terminal 5 of the combination meter
through alternator terminal 3 (“L” terminal)
to alternator terminal E (Gasoline engine models) or through body ground (Diesel engine models)
through ground E30 (Gasoline engine models).
The charge warning lamp will illuminate. When the alternator is providing sufficient voltage with the engine
running, the ground is opened and the charge warning lamp will go off.
If the charge warning lamp illuminates with the engine running, a malfunction is indicated.
STARTING SYSTEM
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STARTING SYSTEM PFP:00011
System Description EKS0031F
M/T MODELS
Power is supplied at all times
through 30A fusible link (letter J, located in the fuse and fusible link box)
to ignition switch terminal 1.
With the ignition switch in the START position, power is supplied
from ignition switch terminal 5
to starter motor harness connector terminal 1.
The starter motor plunger closes and provides a closed circuit between the battery and starter motor. The
starter motor is grounded to the engine block. With power and ground supplied, cranking occurs and the
engine starts.
A/T MODELS
Power is supplied at all times
through 30A fusible link (letter J, located in the fuse and fusible link box)
to ignition switch terminal 1.
With the ignition switch in the START position, power is supplied
from ignition switch terminal 5
to park/neutral position relay terminal 5.
With the ignition switch in the ON or START position, power is supplied
through 10A fuse [No. 13, located in the fuse block (J/B)]
to park/neutral position relay terminal 1.
With the selector lever in the P or N position, ground is supplied
to park/neutral position relay terminal 2
through the park/neutral position switch terminals 1 and 2, and
through grounds F9 and F10.
Then park/neutral position relay is energized and power is supplied
from park/neutral position relay terminal 3
to starter motor harness connector terminal 1.
The starter motor plunger closes and provides a closed circuit between the battery and starter motor. The
starter motor is grounded to the engine block. With power and ground supplied, cranking occurs and the
engine starts.
HEADLAMP - XENON TYPE -
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HEADLAMP - XENON TYPE -PFP:26010
System Description EKS00N4V
DESCRIPTION
The headlamps are controlled by the lighting switch which is built in the combination switch.
Power is supplied at all times
through 15A fuse (No. 40, located in fuse and fusible link box)
to lighting switch terminal 8,
through 15A fuse (No. 41, located in fuse and fusible link box)
to lighting switch terminal 5,
through 30A fusible link (letter M, located in fuse and fusible link box)
through 20A fuse (No. 52, located in fuse block)
to HID relay LH terminal 5, and
through 20A fuse (No. 51, located in fuse block)
to HID relay RH terminal 5,
through 15A fuse (No. 38, located in fuse and fusible link box)
to driving lamp relay-1 terminal 3.
LOW BEAM OPERATION
When the lighting switch is turned to the 2ND position, power is supplied
through lighting switch terminal 10
to HID relay LH terminal 1,
through lighting switch terminal 7
to HID relay RH terminal 1,
through HID relay LH and RH terminal 3
to headlamp LH and RH terminal 2.
Ground is supplied
to HID relay LH and RH terminal 2
through grounds E24 and E50,
to headlamp LH and RH terminal 4
through grounds E24 and E50.
With power and ground supplied, low beam headlamps illuminate.
HIGH BEAM OPERATION/FLASH-TO-PASS OPERATION
When the lighting switch is turned to the 2ND position and placed in HIGH BEAM position or PASSING posi-
tion, power is supplied
through lighting switch terminal 9
to headlamp LH terminal 1
to HID relay LH terminal 1, and
to combination meter terminal 20,
through lighting switch terminal 6
to headlamp RH terminal 1, and
to HID relay RH terminal 1,
through HID relay LH and RH terminal 3
to headlamp LH and RH terminal 2.
Ground is supplied
to HID relay LH and RH terminal 2
through grounds E24 and E50,
to headlamp LH and RH terminal 3, and
to headlamp LH and RH terminal 4
through grounds E24 and E50,
HEADLAMP - XENON TYPE -
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Trouble Diagnoses EKS00N4Y
WARNING:
Xenon headlamp has a high-tension current generating area. Be extremely careful when removing
and installing. Be certain to disconnect battery negative cable prior to removing or installing.
When xenon headlamp is lit, never touch harness (covered with red or amber insulation), bulb
itself or bulb socket with your bare hands
Never service a xenon headlamp with wet hands.
When checking body side harness with a circuit tester, be certain to disconnect harness connec-
tor from xenon headlamp.
When xenon headlamp is lit, xenon bulb must be installed in headlamp housing. (Never turn on
xenon headlamp, if bulb is out of headlamp housing.)
CAUTION:
Make sure to install bulb securely; if xenon bulb is improperly installed in its socket, high-tension cur-
rent leaks occur. This may lead to a melted bulb and/or bulb socket.
Symptom Possible cause Repair order
Headlamp does not operates.1. 30A fuse
2. HID relay circuit
3. Lighting switch
4. Headlamp ground circuit1. Check 30A fuse (letter M, located in fuse and fusible link
box).
2. Check lighting switch.
3. Check harness between lighting switch terminal and
ground.
Headlamp LH (low and high beam)
does not operate, but headlamp RH
(low and high beam) does operate.1. 15A fuse
2. 20A fuse
3. HID relay LH
4. HID relay LH circuit1. Check 15A fuse (No.40, located in fuse and fusible link
box).
2. Check 20A fuse (No.52, located in fuse and fusible link
box). Verify battery positive voltage is present at terminal
5 of HID relay LH.
3. Check HID relay LH.
Headlamp RH (low and high beam)
does not operate, but headlamp LH
(low and high beam) does operate.1. 15A fuse
2. 20A fuse
3. HID relay RH
4. HID relay RH circuit1. Check 15A fuse (No.41, located in fuse and fusible link
box).
2. Check 20A fuse (No. 51, located in fuse and fusible link
box). Verify battery positive voltage is present at terminal
5 of HID relay RH.
3. Check HID relay RH.
LH high beam does not operate, but
LH low beam operates.1. Bulb
2. Open in high beam LH circuit
3. Lighting switch
4. Headlamp LH ground circuit1. Check bulb.
2. Check the following.
–Harness between headlamp LH and lighting switch for
open circuit.
3. Check lighting switch.
4. Check harness between headlamp LH and ground.
LH low beam does not operate, but
LH high beam operates.1. 20A fuse
2. HID relay LH
3. Open in LH low beam circuit
4. LH low beam ground circuit
5. Xenon bulb
6. HID control unit1. Check 20A fuse (No52, located in fuse and fusible link
box). Verify battery positive voltage is present at terminal
5 of HID relay LH.
2. Check HID relay LH.
3. Check harness between HID relay LH terminal 3 and
headlamp LH terminal 2 for an open circuit.
4. Check harness between headlamp LH and ground.
5. Replace xenon bulb with other side bulb or new one. (If
headlamps illuminate correctly, replace bulb.)
6. Replace HID control unit with other side control unit or
new one. (If headlamps illuminate correctly, replace con-
trol unit.)
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HEADLAMP - XENON TYPE -
Aiming Adjustment of HeadlampEKS00N4Z
PREPARATION BEFORE ADJUSTING
For Details, Refer To The Regulations In Your Own Country.
Before performing aiming adjustment, check the following.
1. Keep all tires inflated to correct pressures.
2. Place vehicle on flat surface.
3. Set that there is no-load in vehicle other than the driver (or equivalent weight placed in driver's position).
Coolant, engine oil filled up to correct level and full fuel tank.
LOW BEAM
1. Turn headlamp low beam ON.
2. Use adjusting screws to perform aiming adjustment.
RH high beam does not operate, but
RH low beam operates.1. Bulb
2. Open in high beam RH circuit
3. Lighting switch
4. Headlamp RH ground circuit1. Check bulb.
2. Check the following.–Harness between headlamp RH and lighting switch for
open circuit.
3. Check lighting switch.
4. Check harness between headlamp RH and ground.
RH low beam does not operate, but
RH high beam operates.1. 20A fuse
2. HID relay RH
3. Open in RH low beam circuit
4. RH low beam ground circuit
5. Xenon bulb
6. HID control unit1. Check 20A fuse (No.51, located in fuse and fusible link
box). Verify battery positive voltage is present at terminal
5 of headlamp RH relay.
2. Check HID relay RH.
3. Check harness between HID relay RH terminal 3 and
headlamp RH terminal 2 for an open circuit.
4. Check harness between headlamp RH and ground.
5. Replace xenon bulb with other side bulb or new one. (If
headlamps illuminate correctly, replace bulb.)
6. Replace HID control unit with other side control unit or
new one. (If headlamps illuminate correctly, replace con-
trol unit.)
High beam indicator does not work.1. Bulb
2. Open in high beam circuit1. Check bulb in combination meter.
2. Check the harness circuit. Symptom Possible cause Repair order
PKIC0981E
HEADLAMP - CONVENTIONAL TYPE -
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HEADLAMP - CONVENTIONAL TYPE -PFP:26010
System Description EKS00N57
DESCRIPTION
The headlamps are controlled by the lighting switch which is built in the combination switch.
Power is supplied at all times
through 15A fuse (No. 40, located in fuse and fusible link box)
to lighting switch terminal 8,
through 15A fuse (No. 41, located in fuse and fusible link box)
to lighting switch terminal 5,
through 15A fuse (No. 38, located in fuse and fusible link box)
to driving lamp relay-1 terminal 3.
LOW BEAM OPERATION
When the lighting switch is turned to the 2ND position, power is supplied
through lighting switch terminal 10
to headlamp LH terminal 3,
through lighting switch terminal 7
to headlamp RH terminal 3.
Ground is supplied
to headlamp LH and RH terminal 2
through grounds E24 and E50.
With power and ground supplied, low beam headlamps illuminate.
HIGH BEAM OPERATION/FLASH-TO-PASS OPERATION
When the lighting switch is turned to the 2ND position and placed in HIGH BEAM position or PASSING posi-
tion, power is supplied
through lighting switch terminal 9
to headlamp LH terminal 1, and
to combination meter terminal 20,
through lighting switch terminal 6
to headlamp RH terminal 1.
Ground is supplied
to headlamp LH and RH terminal 2
through grounds E24 and E50,
to combination meter terminal 19
through grounds M27 and M70.
With power and ground supplied, high beam headlamps and HIGH BEAM indicator illuminate.
DRIVING LAMP OPERATION
To illuminate the driving lamp, push the driving lamp switch when the lighting switch is turned to the 2ND posi-
tion and placed in HIGH BEAM position or PASSING position, power is supplied
through lighting switch terminal 9
to headlamp LH terminal 1
to combination meter terminal 20
to driving lamp relay-1 terminal 1
to driving lamp switch terminal 7, and
to driving lamp relay-2 terminal 5,
through driving lamp relay-2 terminal 3
to driving lamp switch terminal 6,
through driving lamp relay-1 terminal 5
to driving lamp LH and RH terminal 2,
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HEADLAMP - CONVENTIONAL TYPE -
Trouble Diagnoses EKS00N5A
Symptom Possible cause Repair order
Headlamp LH do not operate.1. Bulb
2. Grounds E24 and E50
3. 15A fuse
4. Lighting switch1. Check bulb.
2. Check grounds E24 and E50.
3. Check 15A fuse (No. 40, located in fuse and fusible
link box). Verify battery positive voltage is present at
terminal 8 of lighting switch.
4. Check lighting switch.
Headlamp RH do not operate.1. Bulb
2. Grounds E24 and E50
3. 15A fuse
4. Lighting switch1. Check bulb.
2. Check grounds E24 and E50.
3. Check 15A fuse (No. 41, located in fuse and fusible
link box). Verify battery positive voltage is present at
terminal 5 of lighting switch.
4. Check lighting switch.
High beam LH do not operate,
but low beam LH operates.1. Bulb
2. Open in high beam LH circuit
3. Lighting switch1. Check bulbs.
2. Check the wire between lighting switch terminal 9 and
headlamp LH terminal 1 for an open circuit.
3. Check lighting switch.
Low beam LH does not operate,
but high beam LH operates.1. Bulb
2. Open in low beam LH circuit
3. Lighting switch1. Check bulb.
2. Check the wire between lighting switch terminal 10
and headlamp LH terminal 3 for an open circuit.
3. Check lighting switch.
High beam RH do not operate,
but low beam RH operates.1. Bulb
2. Open in high beam RH circuit
3. Lighting switch1. Check bulbs.
2. Check the wire between lighting switch terminal 6 and
headlamp RH terminal 1 for an open circuit.
3. Check lighting switch.
Low beam RH does not operate,
but high beam RH operates.1. Bulb
2. Open in low beam RH circuit
3. Lighting switch1. Check bulb.
2. Check the wire between lighting switch terminal 7 and
headlamp RH terminal 3 for an open circuit.
3. Check lighting switch.
HEADLAMP - CONVENTIONAL TYPE -
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Aiming Adjustment of HeadlampEKS00N5B
PREPARATION BEFORE ADJUSTING
For Details, Refer To The Regulations In Your Own Country.
Before performing aiming adjustment, check the following.
1. Keep all tires inflated to correct pressures.
2. Place vehicle on flat surface.
3. Set that there is no-load in vehicle other than the driver (or equivalent weight placed in driver's position).
Coolant, engine oil filled up to correct level and full fuel tank.
LOW BEAM AND HIGH BEAM
1. Turn headlamp low beam ON.
2. Use adjusting screws to perform aiming adjustment.
High beam indicator does not
work.1. Bulb
2. Grounds M27 and M70
3. Open in high beam circuit1. Check bulb in combination meter.
2. Check grounds M27 and M70.
3. Check the wire between lighting switch terminal 9 and
combination meter terminal 20 for an open circuit.
Driving lamp does not operate,
but high beam LH operates.1. 15A fuse
2. Open in driving lamp switch
3. Driving lamp switch circuit
4. Driving lamp relay-2
5. Open in driving lamp relay-2 circuit
6. Grounds E24 and E50
7. Driving lamp relay-1
8. Open in driving lamp relay-1 circuit
9. Open driving lamp circuit
10.Ground R8
11 . B u l b1. Check 15A fuse (No. 38, located in fuse and fusible
link box). Verify battery positive voltage is present at
terminal 3 of driving lamp relay-1.
2. Check the wire between lighting switch terminal 9 and
driving lamp switch terminal 7 for an open circuit.
3. Check driving lamp switch.
4. Check driving lamp relay-2.
5. Check the wire between driving switch terminal 4 and
driving lamp relay-2 terminal 1 for an open circuit.
Check the wire between driving switch terminal 6 and
driving lamp relay-2 terminal 3 for an open circuit.
Check the wire between lighting switch terminal 9 and
driving lamp relay-2 terminal 5 for an open circuit.
Check the wire between driving lamp relay-1 terminal
2 and driving lamp relay-2 terminal 7 for an open cir-
cuit.
6. Check grounds E24 and E50.
7. Check driving lamp relay-1.
8. Check the wire between lighting switch terminal 9 and
driving lamp relay-1 terminal 1 for an open circuit.
9. Check the wire between driving lamp relay-1 terminal
5 and driving lamp terminal 2 for an open circuit.
10.Check ground R8.
11.Check bulbs. Symptom Possible cause Repair order
PKIC0978E