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HORNPFP:25610
Wiring Diagram — HORN —EKS0033A
TKWA1560E
WW-28
HORN
Removal and InstallationEKS0033B
REMOVAL
1. Remove the front grille. Refer to EI-19, "FRONT GRILLE"
2. Disconnect horn connector.
3. Remove horn.
INSTALLATION
Installation is the reverse order of removal.
SKIA0027E
Horn mounting bolt
: 17 N·m (1.7 kg-m, 13 ft-lb)
PG-66
HARNESS
ESP BRC ESP/TCS/ABS Control System
ETC1 EC Electric Throttle Control Function
ETC2 EC Electric Throttle Control Motor Relay
ETC3 EC Electric Throttle Control Motor
F/FOG LT Front Fog Lamp
F/PUMP EC Fuel Pump
FIAR EC Fuel Injector Adjustment Resistor
FRO2 EC Front Heated Oxygen Sensor
FRO2/H EC Front Heated Oxygen Sensor Heater
FRPS EC Fuel Rail Pressure Sensor
FTP EC Fuel Transport Pump
FTS AT A/T Fluid Temperature Sensor Circuit
FTS EC Fuel Temperature Sensor
FUEL EC Fuel Injection System Function
GLORLY EC Glow Relay
GLOW EC Glow Control System
H/AIM LT Headlamp Aiming Control System
H/LAMP LT Headlamp
HEATER MTC Heater System
HLC WW Headlamp Cleaner
HO2S1 EC Heated Oxygen Sensor 1
HO2S1H EC Heated Oxygen Sensor 1 Heater
HO2S2 EC Heated Oxygen Sensor 2
HO2S2H EC Heated Oxygen Sensor 2 Heater
HORN WW Horn
HSEAT SE Heated Seat
IATS EC Intake Air Temperature Sensor
IATSEN EC Intake Air Temperature Sensor
IGNSYS EC Ignition System
ILL LT Illumination
INJ/PW EC Fuel Injector Power Supply Circuit
INJECT EC Fuel Injector
INT/L LT Map Lamp
IVC EC Intake Valve Timing Control Solenoid Valve
KS EC Knock Sensor
LOAD EC Electrical Load Signal
LPSV AT Line Pressure Solenoid Valve
MAFS EC Mass Air Flow Sensor
MAIN AT Main Power Supply and Ground Circuit
MAIN EC Main Power Supply and Ground Circuit
METER DI Speedometer, Tachometer, Temp. and Fuel Gauges
MIL/DL EC MIL & Data Link Connector
MIRROR GW Door Mirror
MULTI BL Multi-Remote Control SystemCode Section Wiring Diagram Name
MA-4
DESCRIPTION
DESCRIPTIONPFP:00000
Pre-Delivery Inspection ItemsELS000Y5
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
Install vehicle protection kit
Fit all accessories ordered (if applicable) (e.g. towbar, audio, navigation, air conditioner, styling kit)
UNDER HOOD — engine off
Check coolant level and cooling system for leaks
Charge battery and check terminals for condition
Check drive belts tension (diesel only)
Check fuel filter for water or dust (diesel only) and fuel system for leaks
Check engine oil level and for oil leaks
Check brake and clutch fluid levels and fluid lines for leaks
Check and top up washer reservoirs
Check power steering fluid level and fluid lines for leaks (if applicable)
Check air conditioning system for gas leaks (if applicable)
ON INSIDE AND OUTSIDE
Install transit fuse if removed for vehicle storage
Check instruments, gauges, lamps, horn and accessories for operation
Check wipers and washers for operation and adjustment
Check interior and door mirrors and sun visors for operation
Set radio code and set clock
Check parking brake adjustment
Check clutch pedal adjustment
Check steering lock operation
Check seat adjusters and seat belts for operation
Check all windows for operation and alignment
Check mouldings, trim and fittings for fit and alignment
Check weatherstrips for fit and adhesion
Check hood, trunk lid, door panels and fuel lid for fit and alignment
Check latches, keys, remote key, door locks and remote trunk lid and fuel lid release for operation
Check wheel nut torques
Check tyre pressure (incl. spare tyre)
Check tool kit and jack for operation
Check automatic transmission/transaxle starter inhibitor (if applicable)
Check sunroof for operation and alignment (if applicable)
UNDER BODY
Check manual transmission/transaxle, differential and transfer box for oil level and oil leaks
Tighten bolts and nuts steering linkage and gear box, axle/suspension parts, propeller and exhaust system
Check brake and clutch lines, and oil/fluid reservoirs for leaks
Remove front suspension spacer blocks (if applicable)
Check body mounting torque (if applicable)
MA-22
ENGINE MAINTENANCE (QR20DE·QR25DE)
FLUSHING COOLING SYSTEM
1. Install reservoir tank if removed, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-89, "CYLIN-
DER BLOCK" .
2. Fill radiator and reservoir tank with water and reinstall radiator cap.
3. Run the engine and warm it up to normal operating temperature.
4. Rev the engine two or three times under no-load.
5. Stop the engine and wait until it cools down.
6. Drain water from the system. Refer to MA-20, "
DRAINING ENGINE COOLANT" .
7. Repeat steps 1 through 6 until clear water begins to drain from radiator.
Checking Cooling SystemELS000ZF
WARNING:
Do not remove radiator cap when the engine is hot. Serious burns occur from high-pressure
engine coolant escaping from radiator.
Wrap a thick cloth around radiator cap and carefully remove the cap. First, turn the cap a quarter
of a turn to release built-up pressure. Then turn the cap all the way.
CHECKING COOLING SYSTEM HOSES
Check hoses for improper attachment, leaks, cracks, damage, loose connections, chafing and deterioration.
CHECKING RADIATOR
Check radiator for mud or clogging. If necessary, clean radiator as follows.
Be careful not to bend or damage radiator fins.
When radiator is cleaned without removal, remove all surrounding parts such as cooling fan, radiator
shroud and horns. Then tape harness and connectors to prevent water from entering.
1. Apply water by hose to the back side of the radiator core vertically downward.
2. Apply water again to all radiator core surface once per minute.
3. Stop washing if any stains no longer flow out from the radiator.
4. Blow air into the back side of radiator core vertically downward.
Use compressed air lower than 490 kPa (4.9 bar, 5 kg/cm2 , 71 psi) and keep distance more than 30 cm
(11.8 in).
5. Blow air again into all the radiator core surfaces once per minute until no water sprays out.
CHECKING RADIATOR CAP
Check valve seat of radiator cap.
–Check if valve seat is swollen to the extent that the edge of the
plunger cannot be seen when watching it vertically from the top.
–Check if valve seat has no soil and damage.
PBIC2816E
MA-32
ENGINE MAINTENANCE (YD22DDTI)
7. Refill reservoir tank to “MAX” level line with engine coolant.
8. Repeat steps 3 through 6 two or more times with radiator cap installed until engine coolant level no longer
drops.
9. Check cooling system for leaks with engine running.
10. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000
rpm with heater temperature controller set at several position between “COOL” and “WARM”.
Sound may be noticeable at heater unit.
11. Repeat step 10 three times.
12. If sound is heard, bleed air from cooling system by repeating steps 3 through 6 until engine coolant level
no longer drops.
FLUSHING COOLING SYSTEM
1. Install reservoir tank if removed, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-235, "ASSEM-
BLY" .
2. Fill radiator with water until water spills from the air relief hole, then close air relief plug. Fill radiator and
reservoir tank with water and reinstall radiator cap.
3. Run engine and warm it up to normal operating temperature.
4. Rev engine two or three times under no-load.
5. Stop engine and wait until it cools down.
6. Drain water from the system. Refer toMA-30, "
DRAINING ENGINE COOLANT" .
7. Repeat steps 1 through 6 until clear water begins to drain from radiator.
Checking Cooling SystemELS000C4
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
engine coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter
turn to allow built-up pressure to escape. Carefully remove the cap by turning it all the way.
CHECKING COOLING SYSTEM HOSES
Check hoses for improper attachment, leaks, cracks, damage, loose connections, chafing and deterioration.
CHECKING RADIATOR
Check radiator for mud or clogging. If necessary, clean radiator as follows.
Be careful not to bend or damage the radiator fins.
When radiator is cleaned without removal, remove all surrounding parts such as cooling fan, radiator
shroud and horns. Then tape the harness and connectors to prevent water from entering.
1. Apply water by hose to the back side of the radiator core vertically downwards.
2. Apply water again to all radiator core surface once per minute.
3. Stop washing if any stains no longer flow out from the radiator.
4. Blow air into the back side of radiator core vertically downwards.
Use compressed air lower than 490 kPa (4.9 bar, 5 kg/cm2 , 71psi) and keep distance more than 30 cm
(11.8 in).
5. Blow air again into all the radiator core surface once per minute until no water sprays out.
IDX-3
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ALPHABETICAL INDEX
EC-1641
Basic inspection .. EC-79, EC-578, EC-1012, EC-1382
Battery ................................................................. SC-4
Baulk ring (M/T) .................................... MT-23, MT-41
Blower motor .... ATC-82, ATC-87, ATC-127, MTC-15,
MTC-18
, MTC-24
Blower resistor ................................................ MTC-25
Blower unit ....................... ATC-125, MTC-22, MTC-24
BOOST - Wiring diagram ............... EC-1153, EC-1508
Boring/horning cylinder block(QR20DE-QR25DE) .......
EM-111
Brake booster .................................................... BR-23
Brake fluid change ............................................... BR-8
Brake fluid level ................................................. MA-44
Brake fluid level and line check ........................... BR-8
Brake hydraulic line ........................................... BR-10
Brake inspection ................................................ MA-44
Brake lines and cables inspection ..................... MA-44
Brake master cylinder ........................................ BR-14
Brake pedal ......................................................... BR-6
Brake switch ..... EC-405, EC-809, EC-1313, EC-1664
BRK/SW - Wiring diagram EC-406, EC-811, EC-1314,
EC-1665
Bulb specifications ............................................ LT-152
Bumper, front ....................................................... EI-14
Bumper, rear ........................................................ EI-17
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Camshaft inspection(QR20DE-QR25DE) .......... EM-58
Camshaft inspection(YD22DDTi) .................... EM-181
Camshaft position sensor (CMPS) EC-1169, EC-1175,
EC-1525
, EC-1531
Camshaft position sensor (PHASE) .. EC-257, EC-701
Camshaft(QR20DE-QR25DE) ........................... EM-56
Camshaft(YD22DDTi) ...................................... EM-180
CAN - Wiring diagram ....... EC-134, EC-634, EC-1057,
EC-1426
, LAN-12, LAN-28, LAN-44, LAN-69, LAN-87,
LAN-105
, LAN-131, LAN-144, LAN-157
CAN (Controller Area Network) ........ LAN-11, LAN-27,
LAN-43
, LAN-68, LAN-86, LAN-104, LAN-130,
LAN-143
, LAN-156
CAN communication EC-39, EC-133, EC-552, EC-633,
EC-989
, EC-1056, EC-1365, EC-1425, AT-32, AT-97,
AT-329
, TF-45, LAN-11, LAN-27, LAN-43, LAN-68,
LAN-86
, LAN-104, LAN-130, LAN-143, LAN-156
Canister-See EVAP canister ............. EC-525, EC-965
CHARGE - Wiring diagram .................... SC-14, SC-15
Charging system ................................................ SC-13
Chassis and body maintenance ........................ MA-39
CHIME - Wiring diagram ................ DI-54, DI-57, DI-58
CIGAR - Wiring diagram .................................. WW-29
Cigarette lighter ............................................... WW-29
Circuit breaker ................................................... PG-12
CKPS - Wiring diagram EC-1059, EC-1158, EC-1164,
EC-1428
, EC-1513, EC-1520
Clearance lamp ................................................ LT-116
Clock ................................................................... DI-63
CLOCK - Wiring diagram .................................... DI-63
Closed loop control .............................. EC-36, EC-549
Clutch cover ....................................................... CL-16
Clutch disc ......................................................... CL-16
Clutch master cylinder ......................................... CL-9
Clutch operating cylinder ................................... CL-12
Clutch pedal ......................................................... CL-5
Clutch release bearing ....................................... CL-14
Clutch release mechanism ................................ CL-14
Clutch withdrawal lever ...................................... CL-14
CMPS - Wiring diagram EC-1059, EC-1170, EC-1176,
EC-1428
, EC-1526, EC-1532
Coil spring (rear) ............................................... RSU-8
Collision diagnosis .......................................... SRS-48
Combination meter ............................................... DI-4
Combination switch ............................................. LT-96
Component Location (auto A/C) ......... ATC-35, MTC-4
Compression pressure(QR20DE-QR25DE) ..... EM-70
Compression pressure(YD22DDTi) ................ EM-209
Compressor clutch removal and installation .. ATC-146
Compressor special service tool ...................... ATC-14
Condenser ..................................................... ATC-155
Connecting rod bearing clearance(QR20DE-QR25DE)
EM-109
Connecting rod bearing clearance(YD22DDTi) EM-252
Connecting rod bushing clearance(YD22DDTi) EM-246
Connecting rod(QR20DE-QR25DE) ............... EM-109
Connecting rod(YD22DDTi) .............. EM-242, EM-248
CONSULT for engine ......................... EC-103, EC-604
CONSULT-II for engine ................. EC-1034, EC-1405
Control lever (M/T) ............................................. MT-16
Control unit ..................................... ATC-120, MTC-21
Control units (terminal arrangement) ................. PG-76
Controller Area Network (CAN) ........ LAN-11, LAN-27,
LAN-43
, LAN-68, LAN-86, LAN-104, LAN-130,
LAN-143
, LAN-156
Converter housing installation ......................... AT-523
COOL/F - Wiring diagram EC-356, EC-759, EC-1127,
EC-1483
Coolant replacement(QR20DE-QR25DE) ........ MA-20
Coolant replacement(YD22DDTi) ..................... MA-30
Cooling circuit (engine)(QR20DE-QR25DE) ....... CO-7
Cooling circuit (engine)(YD22DDTi) ................. CO-30
Cooling fan ............................................ CO-19, CO-37
Cooling fan relay EC-367, EC-770, EC-1137, EC-1492
Coupling sleeve (M/T) ........................... MT-23, MT-41
Cowl top .............................................................. EI-20
Cowl top cover .................................................... EI-20
Crankcase ventilation system .......... EC-989, EC-1365
Crankcase ventilation system - See Positive crankcase
ventilation ........................................... EC-527
, EC-967
Crankshaft position sensor (POS) ..... EC-250, EC-693
Crankshaft position sensor (TDC) EC-1157, EC-1163,
EC-1512
, EC-1518
Crankshaft(QR20DE-QR25DE) ........................ EM-90
Cylinder block boring(QR20DE-QR25DE) ...... EM-112
Cylinder block boring(YD22DDTi) ................... EM-250
Cylinder block(QR20DE-QR25DE) ................... EM-89
Cylinder block(YD22DDTi) .............................. EM-230
Cylinder head bolt tightening(QR20DE-QR25DE) ........
IDX-5
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ALPHABETICAL INDEX
Fork rod (M/T) ....................................... MT-25, MT-43
Freeze frame data EC-56, EC-566, EC-999, EC-1373
FRO2 - Wiring diagram ...................... EC-847, EC-862
Front bumper ....................................................... EI-14
Front disc brake ................................................. BR-27
Front door ........................................................... BL-18
Front Door Trim ................................................... EI-32
Front fog lamp .................................................. LT-108
Front passenger air bag .................................. SRS-35
Front seat .......................................................... SE-24
Front seat belt ...................................................... SB-3
Front seat belt pre-tensioner .... SB-2, SRS-3, SRS-40
Front side air bag ............................................. SRS-37
Front suspension ............................................... FSU-5
Front washer ...................................................... WW-4
Front wiper ......................................................... WW-4
FRPS - Wiring diagram .................. EC-1111, EC-1467
FTS - Wiring diagram .................... EC-1107, EC-1463
FUEL - Wiring diagram ...................... EC-221, EC-227
Fuel check valve ................................ EC-522, EC-962
Fuel cut control (at no load high engine speed) EC-38,
EC-551
, EC-988, EC-1364
Fuel filler lid ...................................................... BL-103
Fuel filter .......................................... EC-994, EC-1370
Fuel filter replacement(QR20DE-QR25DE) .......... FL-4
Fuel filter replacement(YD22DDTi) ....... FL-17, MA-34
Fuel gauge ............................................................ DI-4
Fuel injection control system ........... EC-986, EC-1362
Fuel injection system ......................... EC-219, EC-225
Fuel injector adjustment resistor .... EC-1251, EC-1590
Fuel injector and fuel tube(QR20DE-QR25DE) . EM-34
Fuel injector and fuel tube(YD22DDTi) ............ EM-167
Fuel line inspection(QR20DE-QR25DE) . FL-3, MA-24
Fuel line inspection(YD22DDTi) ............ FL-16, MA-34
Fuel pressure check ............................ EC-49, EC-562
Fuel pressure release .......................... EC-49, EC-562
Fuel pump .......... EC-466, EC-906, EC-994, EC-1263,
EC-1602
Fuel pump and gauge(QR20DE-QR25DE) .......... FL-4
Fuel rail pressure sensor ............... EC-1110, EC-1466
Fuel system(QR20DE-QR25DE) .......................... FL-3
Fuel system(YD22DDTi) ..................................... FL-16
Fuel tank(QR20DE-QR25DE) ............................ FL-11
Fuel tank(YD22DDTi) ......................................... FL-23
Fuel temperature sensor ............... EC-1106, EC-1462
Fuse ................................................................... PG-12
Fuse and fusible link box ................................... PG-80
Fusible link ......................................................... PG-12
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Gauges ................................................................. DI-4
Gear components (M/T) ....................... MT-23, MT-41
Generator .......................................................... SC-13
Generator - See Alternator ................................ SC-13
Generic scan tool (GST) .................. EC-113, EC-1040
Glass .................................................. GW-80, GW-83
GLOW - Wiring diagram EC-1183, EC-1306, EC-1644
Glow plug ....................................... EC-1305, EC-1643
Glow plug(YD22DDTi) .................................... EM-162
Glow relay ..................... EC-1182, EC-1305, EC-1643
Grille - See Exterior ............................................ EI-19
Ground distribution ............................................ PG-13
H
H/LAMP - Wiring diagram ......................... LT-9
, LT-28
H/MIRROR - Wiring diagram ............................ GW-21
Harness connector ............................................. PG-74
Harness layout ................................................... PG-32
Headlamp ............................................................. LT-5
Headlamp aiming control .................................... LT-66
Headlamp washer ............................................ WW-20
Headlining - See Roof trim .................................. EI-39
Heated oxygen sensor 1 .... EC-179, EC-186, EC-196,
EC-322
, EC-328, EC-666, EC-673, EC-861
Heated oxygen sensor 1 heater ......... EC-139, EC-846
Heated oxygen sensor 2 .... EC-204, EC-211, EC-334,
EC-342
, EC-867
Heated oxygen sensor 2 heater ......... EC-145, EC-851
Heated seat ........................................... SE-18, SE-21
HEATER - Wiring diagram ................................ MTC-6
Heater and cooling unit (Heater core) ............ ATC-131
Heater mirror ..................................................... GW-21
Heater system - Wiring diagram ....................... MTC-6
Heater unit (heater core) .. ATC-136, MTC-27, MTC-30
HFC134a (R134a) system precaution ............... ATC-4
HFC134a (R134a) system service procedure ATC-141
HFC134a (R134a) system service tools .......... ATC-15
HFC134a system service equipment precaution ..........
ATC-10
HO2S1 - Wiring diaram ...... EC-181, EC-189, EC-199,
EC-668
, EC-675
HO2S1H - Wiring diagram ............................... EC-141
HO2S2 - Wiring diagram .... EC-206, EC-214, EC-337,
EC-345
HO2S2H - Wiring diagram ............................... EC-147
Hood .................................................................. BL-12
Horn ................................................................. WW-27
HORN - Wiring diagram ................................... WW-27
How to erase DTC ........................... EC-566, EC-1372
How to erase DTC for OBD system ..... EC-63, EC-999
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IATS - Wiring diagram .... EC-161
, EC-1089, EC-1445
IATSEN - Wiring diagram ................................ EC-857
Identification ...................................... ATC-12, ATC-13
Idle air volume learning ........................ EC-47, EC-560
Idle speed ........... EC-79, EC-578, EC-1012, EC-1382
Ignition coil ......................................... EC-440, EC-873
Ignition coil(QR20DE-QR25DE) ....................... EM-31
Ignition control system ....................... EC-440, EC-873
Ignition timing ....................................... EC-79, EC-578
IGNSYS - Wiring diagram .................. EC-441, EC-874
ILL - Wiring diagram ......................................... LT-122
Illumination ........................................................ LT-122
In vehicle sensor ........... ATC-111, ATC-113, ATC-122