CO-10
[QR]
ENGINE COOLANT
4. Check drained engine coolant for contaminants such as rust, corrosion or discoloration. If contaminated,
flush the engine cooling system. Refer to CO-10, "
FLUSHING COOLING SYSTEM" .
REFILLING ENGINE COOLANT
1. Install reservoir tank if removed, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-89, "CYLIN-
DER BLOCK" .
2. Make sure that each hose clamp has been firmly tightened.
3. Fill radiator and reservoir tank to specified level.
Pour engine coolant through engine coolant filler neck
slowly of less than 2 (1-3/4 lmp qt) a minute to allow air
in system to escape.
Use Genuine NISSAN Anti-freeze Coolant or equivalent
mixed with water (distilled or demineralized). Refer to
MA-17, "
RECOMMENDED FLUIDS AND LUBRICANTS".
4. Install radiator cap.
5. Warm up until opening thermostat and water control valve. Standard for warming-up time is approximately
10 minutes at 3,000 rpm.
Make sure thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat the engine.
6. Stop the engine and cool down to less than approximately 50°C (122°F).
Cool down using fan to reduce the time.
If necessary, refill radiator up to filler neck with engine coolant.
7. Refill reservoir tank to “MAX” level line with engine coolant.
8. Repeat steps 3 through 6 two or more times with radiator cap installed until the engine coolant level no
longer drops.
9. Check cooling system for leaks with the engine running.
10. Warm up the engine, and check for sound of engine coolant flow while running the engine from idle up to
3,000 rpm with heater temperature controller set at several position between “COOL” and “WARM”.
Sound may be noticeable at heater unit.
11. Repeat step 10 three times.
12. If sound is heard, bleed air from cooling system by repeating step 3 through 6 until the engine coolant
level no longer drops.
FLUSHING COOLING SYSTEM
1. Install reservoir tank if removed, and radiator drain plug.Engine coolant capacity
(with reservoir tank at “MAX” level)
: Approx. 7.1 (6-1/4 lmp qt)
SMA182B
Reservoir tank capacity (at “MAX” level)
: 0.7 (5/8 lmp qt)
SMA412B
THERMOSTAT AND WATER CONTROL VALVE
CO-23
[QR]
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THERMOSTAT AND WATER CONTROL VALVEPFP:21200
Removal and InstallationEBS00KOO
REMOVAL
1. Drain engine coolant. Refer to CO-9, "Changing Engine Coolant" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belt.
2. Disconnect radiator hose (lower) at water inlet side. Refer to CO-12, "
RADIATOR" .
3. Remove water inlet and thermostat.
4. Remove water control valve with the following procedure:
a. Disconnect radiator hose (upper) at water control valve housing (water outlet) side.
b. Disconnect harness connector from engine coolant temperature sensor.
c. Disconnect water hoses.
d. Remove heater pipe and heater hose.
e. After removing water control valve housing (water outlet) and water control valve.
1. Thermostat 2. O-ring 3. Water inlet
4. Water control valve 5. O-ring 6. Gasket
7. Water control valve housing (water outlet) 8. Washer 9. Engine coolant temperature sensor
10. Water hose 11. Heater hose 12. O-ring
13. Heater pipe 14. Water hose 15. Heater hose
PBIC3597E
CO-24
[QR]
THERMOSTAT AND WATER CONTROL VALVE
INSPECTION AFTER REMOVAL
Place a thread so that it is caught in the valves of thermostat and
water control valve. Immerse fully in a container filled with water.
Heat while stirring. (The example in the figure shows thermo-
stat.)
The valve opening temperature is the temperature at which the
valve opens and falls from the thread.
Continue heating. Check the maximum valve lift amount.
NOTE:
The maximum valve lift amount standard temperature for water
control valve is the reference value.
After checking the maximum valve lift amount, lower the water
temperature and check the valve closing temperature.
Standard:
If out of the standard, replace either or both thermostat and water control valve.
INSTALLATION
Note the following, and install in the reverse order of removal.
Thermostat and Water Control Valve
Install thermostat with making rubber ring groove fit to thermo-
stat flange with the whole circumference. (The example in the
figure shows thermostat.)
NOTE:
Same procedure is applied for installation of water control valve.
Install thermostat with jiggle valve facing upwards. (The position
deviation may be within the range of 20 degrees as shown in the
figure.)
Install water control valve with the arrow facing up and the frame
center part facing upwards. (The position deviation may be
within the range of 20 degrees as shown in the figure.)
Heater Pipe Installation
Apply a neutral detergent to O-ring, then quickly insert the insertion part of heater pipe into cylinder block.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using a radiator cap tester adapter (special service tool: EG17650301)
and a radiator cap tester (commercial service tool). Refer to CO-9, "
LEAK CHECK" .
Start and warm up engine. Visually check if there is no leaks of engine coolant and A/T fluid (A/T models).
SLC252B
Items Thermostat Water control valve
Valve opening temperature 80.5 - 83.5°C (177 - 182°F) 93.5 - 96.5°C (200 - 206°F)
Maximum valve lift 8 mm/ 95°C (0.315 in/ 203°F) 8 mm/ 108°C (0.315 in/ 226°F)
Valve closing temperature 77°C (171°F) 90°C (194°F)
PBIC0157E
PBIC0158E
CO-34
[YD22DDTi]
ENGINE COOLANT
10. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000
rpm with heater temperature controller set at several position between “COOL” and “WARM”.
Sound may be noticeable at heater unit.
11. Repeat step 10 three times.
12. If sound is heard, bleed air from cooling system by repeating steps 3 through 6 until engine coolant level
no longer drops.
FLUSHING COOLING SYSTEM
1. Install reservoir tank if removed, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-235, "ASSEM-
BLY" .
2. Fill radiator with water until water spills from the air relief hole, then close air relief plug. Fill radiator and
reservoir tank with water and reinstall radiator cap.
3. Run engine and warm it up to normal operating temperature.
4. Rev engine two or three times under no-load.
5. Stop engine and wait until it cools down.
6. Drain water from the system. Refer to CO-32, "
DRAINING ENGINE COOLANT" .
7. Repeat steps 1 through 6 until clear water begins to drain from radiator.
THERMOSTAT AND WATER PIPING
CO-45
[YD22DDTi]
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THERMOSTAT AND WATER PIPINGPFP:21200
Removal and InstallationEBS00BK9
WARNING:
Do not remove radiator cap when engine is hot. Serious burns could occur from high pressure engine
coolant escaping from radiator.
REMOVAL
1. Remove engine undercover.
2. Drain engine coolant. Refer to CO-32, "
DRAINING ENGINE COOLANT" .
CAUTION:
Perform when engine is cold.
3. Remove radiator hose (lower) from water inlet side. Refer to CO-35, "
RADIATOR" .
4. Remove water inlet and thermostat.
5. Remove thermostat housing.
1. Heater return pipe 2. Gasket 3. Thermostat housing
4. Thermostat 5. Rubber ring 6. Water inlet
7. Water inlet pipe 8. Radiator hose (lower)
PBIC2018E
SERVICE DATA AND SPECIFICATIONS (SDS)
CO-47
[YD22DDTi]
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitEBS00CU0
CAPACITY
Unit: (lmp qt)
THERMOSTAT
RADIATOR
Unit: kPa (bar, kg/cm2 , psi)
Tightening TorqueEBS00BKE
Unit: N·m (kg-m, ft-lb)
Unit: N·m (kg-m, in-lb)*
Engine coolant capacity (With reservoir tank at “MAX” level) Approx 9.5 (8-3/8)
Reservoir tank0.7 (5/8)
Valve opening temperature 80 - 84°C (176 - 183°F)
Full open lift amount More than 10 mm/ 95°C (0.39 in/203°F)
Valve closing temperature More than 77°C (171°F)
Cap relief pressureStandard 78 - 98 (0.78 - 0.98, 0.8 - 1.0, 11 - 14)
Limit 59 (0.59, 0.6, 9)
Leakage test pressure 157 (1.57, 1.6, 23)
Air relief plug7.4 (0.75, 65)*
Radiator mounting bracket
Cooling fan assembly
Cooling fan
Cooling fan motor (RH and LH)5.5 (0.56, 49)*
5.5 (0.56, 49)*
3.43 (0.35, 30)*
4.41 (0.45, 39)*
Water pump
Water pump pulley
Water inlet
Thermostat housing
Water inlet pipe
Heater return pipe26.5 (2.7, 20)
8.5 (0.86, 75)*
25 (2.6, 18)
25 (2.6, 18)
25 (2.6, 18)
25 (2.6, 18)
EC-2 DTC Confirmation Procedure ...............................137
Diagnostic Procedure ...........................................138
DTC P0031, P0032 HO2S1 HEATER .....................139
Description ............................................................139
CONSULT-II Reference Value in Data Monitor Mode
.139
On Board Diagnosis Logic ....................................139
DTC Confirmation Procedure ...............................139
Wiring Diagram .....................................................141
Diagnostic Procedure ...........................................142
Component Inspection ..........................................144
Removal and Installation ......................................144
DTC P0037, P0038 HO2S2 HEATER .....................145
Description ............................................................145
CONSULT-II Reference Value in Data Monitor Mode
.145
On Board Diagnosis Logic ....................................145
DTC Confirmation Procedure ...............................145
Wiring Diagram .....................................................147
Diagnostic Procedure ...........................................148
Component Inspection ..........................................150
Removal and Installation ......................................150
DTC P0102, P0103 MAF SENSOR .........................151
Component Description ........................................151
CONSULT-II Reference Value in Data Monitor Mode
.151
On Board Diagnosis Logic ....................................151
DTC Confirmation Procedure ...............................151
Wiring Diagram .....................................................153
Diagnostic Procedure ...........................................154
Component Inspection ..........................................157
Removal and Installation ......................................158
DTC P0112, P0113 IAT SENSOR ...........................159
Component Description ........................................159
On Board Diagnosis Logic ....................................159
DTC Confirmation Procedure ...............................159
Wiring Diagram .....................................................161
Diagnostic Procedure ...........................................162
Component Inspection ..........................................164
Removal and Installation ......................................164
DTC P0117, P0118 ECT SENSOR ..........................165
Component Description ........................................165
On Board Diagnosis Logic ....................................165
DTC Confirmation Procedure ...............................166
Wiring Diagram .....................................................167
Diagnostic Procedure ...........................................168
Component Inspection ..........................................170
Removal and Installation ......................................170
DTC P0122, P0123 TP SENSOR ............................171
Component Description ........................................171
CONSULT-II Reference Value in Data Monitor Mode
.171
On Board Diagnosis Logic ....................................171
DTC Confirmation Procedure ...............................171
Wiring Diagram .....................................................173
Diagnostic Procedure ...........................................175
Component Inspection ..........................................178
Removal and Installation ......................................178DTC P0132 HO2S1 .................................................179
Component Description ........................................179
CONSULT-II Reference Value in Data Monitor Mode
.179
On Board Diagnosis Logic ....................................179
DTC Confirmation Procedure ................................180
Wiring Diagram .....................................................181
Diagnostic Procedure ............................................182
Component Inspection ..........................................184
Removal and Installation .......................................185
DTC P0133 HO2S1 .................................................186
Component Description ........................................186
CONSULT-II Reference Value in Data Monitor Mode
.186
On Board Diagnosis Logic ....................................186
DTC Confirmation Procedure ................................187
Overall Function Check .........................................188
Wiring Diagram .....................................................189
Diagnostic Procedure ............................................190
Component Inspection ..........................................193
Removal and Installation .......................................195
DTC P0134 HO2S1 .................................................196
Component Description ........................................196
CONSULT-II Reference Value in Data Monitor Mode
.196
On Board Diagnosis Logic ....................................196
DTC Confirmation Procedure ................................197
Overall Function Check .........................................197
Wiring Diagram .....................................................199
Diagnostic Procedure ............................................200
Component Inspection ..........................................201
Removal and Installation .......................................203
DTC P0138 HO2S2 .................................................204
Component Description ........................................204
CONSULT-II Reference Value in Data Monitor Mode
.204
On Board Diagnosis Logic ....................................204
DTC Confirmation Procedure ................................204
Wiring Diagram .....................................................206
Diagnostic Procedure ............................................207
Component Inspection ..........................................208
Removal and Installation .......................................210
DTC P0139 HO2S2 .................................................211
Component Description ........................................211
CONSULT-II Reference Value in Data Monitor Mode
.211
On Board Diagnosis Logic ....................................211
DTC Confirmation Procedure ................................212
Overall Function Check .........................................213
Wiring Diagram .....................................................214
Diagnostic Procedure ............................................215
Component Inspection ..........................................217
Removal and Installation .......................................218
DTC P0171 FUEL INJECTION SYSTEM FUNCTION .219
On Board Diagnosis Logic ....................................219
DTC Confirmation Procedure ................................219
Wiring Diagram .....................................................221
Diagnostic Procedure ............................................222
EC-6 Wiring Diagram .....................................................515
Diagnostic Procedure ...........................................517
MI & DATA LINK CONNECTORS ...........................518
Wiring Diagram .....................................................518
EVAPORATIVE EMISSION SYSTEM .....................522
Description ............................................................522
Component Inspection ..........................................525
POSITIVE CRANKCASE VENTILATION ...............527
Description ............................................................527
Component Inspection ..........................................527
AUTOMATIC SPEED CONTROL DEVICE (ASCD) .529
System Description ...............................................529
Component Description ........................................530
SERVICE DATA AND SPECIFICATIONS (SDS) ....531
Fuel Pressure .......................................................531
Idle Speed and Ignition Timing .............................531
Calculated Load Value ..........................................531
Mass Air Flow Sensor ...........................................531
Intake Air Temperature Sensor .............................531
Engine Coolant Temperature Sensor ...................531
Heated Oxygen Sensor 1 Heater .........................531
Heated Oxygen sensor 2 Heater ..........................532
Crankshaft Position Sensor (POS) .......................532
Camshaft Position Sensor (PHASE) ....................532
Throttle Control Motor ...........................................532
Injector ..................................................................532
Fuel Pump ............................................................532
QR (WITHOUT EURO-OBD)
INDEX FOR DTC .....................................................533
Alphabetical Index ................................................533
DTC No. Index ......................................................535
PRECAUTIONS .......................................................537
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ...............................................................537
On Board Diagnostic (OBD) System of Engine ....537
Precaution ............................................................537
Wiring Diagrams and Trouble Diagnosis ..............540
PREPARATION .......................................................541
Special Service Tools ...........................................541
Commercial Service Tools ....................................542
ENGINE CONTROL SYSTEM ................................543
System Diagram ...................................................543
Vacuum Hose Drawing .........................................545
System Chart ........................................................547
Multiport Fuel Injection (MFI) System ...................548
Electronic Ignition (EI) System .............................550
Air Conditioning Cut Control .................................551
Fuel Cut Control (at No Load and High Engine
Speed) ..................................................................551
CAN Communication Unit .....................................552
BASIC SERVICE PROCEDURE .............................558
Idle Speed and Ignition Timing Check ..................558
Accelerator Pedal Released Position Learning ....559
Throttle Valve Closed Position Learning ...............560
Idle Air Volume Learning ......................................560
Fuel Pressure Check ............................................562ON BOARD DIAGNOSTIC (OBD) SYSTEM ...........565
Introduction ...........................................................565
Two Trip Detection Logic .......................................565
Emission-related Diagnostic Information ..............565
NATS (Nissan Anti-theft System) ..........................567
Malfunction Indicator (MI) .....................................568
TROUBLE DIAGNOSIS ..........................................572
Trouble Diagnosis Introduction .............................572
DTC Inspection Priority Chart ...............................576
Fail-Safe Chart ......................................................577
Basic Inspection ....................................................578
Symptom Matrix Chart ..........................................584
Engine Control Component Parts Location ...........588
Circuit Diagram .....................................................593
ECM Harness Connector Terminal Layout ............595
ECM Terminals and Reference Value ...................595
CONSULT-II Function (ENGINE) ..........................604
CONSULT-II Reference Value in Data Monitor Mode
.615
Major Sensor Reference Graph in Data Monitor
Mode .....................................................................618
TROUBLE DIAGNOSIS - SPECIFICATION VALUE .620
Description ............................................................620
Testing Condition ..................................................620
Inspection Procedure ............................................620
Diagnostic Procedure ............................................621
TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT .......................................................................624
Description ............................................................624
Diagnostic Procedure ............................................624
POWER SUPPLY AND GROUND CIRCUIT ...........625
Wiring Diagram .....................................................625
Diagnostic Procedure ............................................626
Component Inspection ..........................................632
Ground Inspection .................................................632
DTC U1000, U1001 CAN COMMUNICATION LINE .633
Description ............................................................633
On Board Diagnosis Logic ....................................633
DTC Confirmation Procedure ................................633
Wiring Diagram .....................................................634
Diagnostic Procedure ............................................635
DTC P0011 IVT CONTROL .....................................636
Description ............................................................636
CONSULT-II Reference Value in Data Monitor Mode
.637
On Board Diagnosis Logic ....................................637
DTC Confirmation Procedure ................................637
Overall Function Check .........................................639
Wiring Diagram .....................................................640
Diagnostic Procedure ............................................641
Component Inspection ..........................................643
Removal and Installation .......................................643
DTC P0102, P0103 MAF SENSOR .........................644
Component Description ........................................644
CONSULT-II Reference Value in Data Monitor Mode
.644
On Board Diagnosis Logic ....................................644
DTC Confirmation Procedure ................................644
Wiring Diagram .....................................................646