SERVICE DATA AND SPECIFICATIONS (SDS)
CO-25
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitEBS00KOP
CAPACITY
Unit: (lmp qt)
RADIATOR
Unit: kPa (bar, kg/cm2 , psi)
THERMOSTAT
WATER CONTROL VALVE
*: Reference data
Tightening TorqueEBS00KOQ
Unit: N·m (kg-m, ft-lb)
Unit: N·m (kg-m, in-lb)*
Engine coolant capacity (With reservoir tank at “MAX” level) Approx. 7.1 (6-1/4)
Reservoir tank0.7 (5/8)
Cap relief pressureStandard 78 - 98 (0.78 - 0.98, 0.8 - 1.0, 11- 14)
Limit 59 (0.59, 0.6, 9)
Leakage test pressure 157 (1.57, 1.6, 23)
Valve opening temperature 80.5 - 83.5°C (177 - 182°F)
Maximum valve lift 8 mm/ 95°C (0.315 in/ 203°F)
Valve closing temperature 77°C (171°F)
Valve opening temperature 93.5 - 96.5°C (200 - 206°F)
Maximum valve lift 8 mm/ 108°C (0.315 in/ 226°F)*
Valve closing temperature 90°C (194°F)
Radiator mounting bracket 5.5 (0.56, 49)*
Radiator cooling fan assembly 5.5 (0.56, 49)*
Cooling fan3.43 (0.35, 30)*
Fan motor4.41 (0.45, 39)*
Water pump24.5 (2.5, 18)
Water pump housing28.0 (2.9, 21)
Water pipe28.0 (2.9, 21)
Water inlet28.0 (2.9, 21)
Water control valve housing (water outlet) 28.0 (2.9, 21)
Hater pipe28.0 (2.9, 21)
Engine coolant temperature sensor 24.5 (2.5, 18)
ENGINE COOLANT
CO-33
[YD22DDTi]
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If contaminated, flush engine cooling system. Refer to CO-34, "FLUSHING COOLING SYSTEM" .
REFILLING ENGINE COOLANT
1. Install reservoir tank, and radiator drain plug.
CAUTION:
Be sure to clean radiator drain plug and install with new O-ring.
If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-235, "ASSEM-
BLY" .
2. Remove air relief plug.
3. Fill radiator and reservoir tank to the specified level.
Pour engine coolant through engine coolant filler neck
slowly of less than 2 (1-3/4 lmp qt) a minute to allow air
in system to escape.
Use Genuine Nissan Anti-freeze Coolant or equivalent
mixed with water (distilled or demineralized). Refer to
MA-17, "
RECOMMENDED FLUIDS AND LUBRICANTS".
When engine coolant overflows air relief hole, install air relief
plug with new copper washer.
4. Install radiator cap.
5. Warm up until opening thermostat and water control valve. Standard for warming-up time is approximately
10 minutes at 3,000 rpm.
Make sure thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
6. Stop engine and cool down to less than approximately 50°C(122°F).
Cool down using a fan to reduce the time.
If necessary, refill radiator up to filler neck with engine coolant.
7. Refill reservoir tank to “MAX” level line with engine coolant.
8. Repeat steps 3 through 6 two or more times with radiator cap installed until engine coolant level no longer
drops.
9. Check cooling system for leaks with engine running.
PBIC3608E
Engine coolant capacity
(with reservoir tank at “MAX” level)
: Approx. 9.5 (8-3/8 lmp qt)
SMA182B
Reservoir tank capacity (at “MAX” level)
: 0.7 (5/8 lmp qt)
Air relief plug
: 7.4 N·m (0.75 kg-m, 65 in-lb)
SMA412B
CO-34
[YD22DDTi]
ENGINE COOLANT
10. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000
rpm with heater temperature controller set at several position between “COOL” and “WARM”.
Sound may be noticeable at heater unit.
11. Repeat step 10 three times.
12. If sound is heard, bleed air from cooling system by repeating steps 3 through 6 until engine coolant level
no longer drops.
FLUSHING COOLING SYSTEM
1. Install reservoir tank if removed, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-235, "ASSEM-
BLY" .
2. Fill radiator with water until water spills from the air relief hole, then close air relief plug. Fill radiator and
reservoir tank with water and reinstall radiator cap.
3. Run engine and warm it up to normal operating temperature.
4. Rev engine two or three times under no-load.
5. Stop engine and wait until it cools down.
6. Drain water from the system. Refer to CO-32, "
DRAINING ENGINE COOLANT" .
7. Repeat steps 1 through 6 until clear water begins to drain from radiator.
COOLING FAN
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COOLING FANPFP:21140
Removal and InstallationEBS011WO
REMOVAL
1. Drain engine coolant from radiator. Refer to CO-32, "Changing Engine Coolant" .
CAUTION:
Perform when engine is cold.
2. Remove air duct (inlet) and air duct assembly. Refer to EM-142, "
AIR CLEANER AND AIR DUCT" .
3. Disconnect radiator hose (upper) at radiator side. Refer to CO-12, "
RADIATOR" .
CAUTION:
Do not spill engine coolant on drive belt.
4. Disconnect harness connectors from fan motors, and move them to aside.
5. Remove radiator cooling fan assembly. Refer to CO-35, "
RADIATOR" .
CAUTION:
Be careful not to damage or scratch on radiator core.
INSTALLATION
Installation is the reverse order of removal.
Cooling fans are controlled by ECM. For details, refer to EC-1124, "DTC P0217 ENGINE OVER TEM-
PERATURE" (WITH EURO-OBD), EC-1480, "DTC P0217 ENGINE OVER TEMPERATURE" (WITHOUT
EURO-OBD).
DISASSEMBLY AND ASSEMBLY
Disassembly
1. Remove cooling fans.
2. Remove cooling fan motor (RH and LH) from cooling fan shroud.
Put marks to identify installation positions of cooling fan motor.
1. Cooling fan motor (LH) 2. Cooling fan motor (RH) 3. Cooling fan shroud
4. Cooling fans
PBIC3610E
CO-46
[YD22DDTi]
THERMOSTAT AND WATER PIPING
INSPECTION AFTER REMOVAL
Thermostat
Place a string so that it is caught in the valves of the thermostat.
Immerse fully in a container filled with water. Heat while stirring.
The valve opening temperature is the temperature at which the
valve opens and falls from the thread.
Continue heating. Check the full-open lift amount.
After checking the full-open lift amount, lower the water temper-
ature and check the valve closing temperature.
Standard values
If out of the standard, replace thermostat.
INSTALLATION
Note the following, and install in the reverse order of removal.
Install the thermostat with the whole circumference of each
flange part fit securely inside the rubber ring.
Install the thermostat with the jiggle valve facing upwards.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using the radiator cap tester adapter (special service tool:
EG17650301) and the radiator cap tester (commercial service tool). Refer to CO-32, "
CHECKING RADIA-
TOR SYSTEM FOR LEAKS" .
Start and warm up engine. Visually check if there is no leaks of engine coolant.
SLC252B
Item Thermostat
Valve opening temperature 80 - 84°C (176 - 183° F)
Full-open lift amount More than 10 mm/ 95°C (0.39 in/ 203 °F)
Valve closing temperature More than 77°C (171°F)
JLC300B
SERVICE DATA AND SPECIFICATIONS (SDS)
CO-47
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitEBS00CU0
CAPACITY
Unit: (lmp qt)
THERMOSTAT
RADIATOR
Unit: kPa (bar, kg/cm2 , psi)
Tightening TorqueEBS00BKE
Unit: N·m (kg-m, ft-lb)
Unit: N·m (kg-m, in-lb)*
Engine coolant capacity (With reservoir tank at “MAX” level) Approx 9.5 (8-3/8)
Reservoir tank0.7 (5/8)
Valve opening temperature 80 - 84°C (176 - 183°F)
Full open lift amount More than 10 mm/ 95°C (0.39 in/203°F)
Valve closing temperature More than 77°C (171°F)
Cap relief pressureStandard 78 - 98 (0.78 - 0.98, 0.8 - 1.0, 11 - 14)
Limit 59 (0.59, 0.6, 9)
Leakage test pressure 157 (1.57, 1.6, 23)
Air relief plug7.4 (0.75, 65)*
Radiator mounting bracket
Cooling fan assembly
Cooling fan
Cooling fan motor (RH and LH)5.5 (0.56, 49)*
5.5 (0.56, 49)*
3.43 (0.35, 30)*
4.41 (0.45, 39)*
Water pump
Water pump pulley
Water inlet
Thermostat housing
Water inlet pipe
Heater return pipe26.5 (2.7, 20)
8.5 (0.86, 75)*
25 (2.6, 18)
25 (2.6, 18)
25 (2.6, 18)
25 (2.6, 18)
EC-6 Wiring Diagram .....................................................515
Diagnostic Procedure ...........................................517
MI & DATA LINK CONNECTORS ...........................518
Wiring Diagram .....................................................518
EVAPORATIVE EMISSION SYSTEM .....................522
Description ............................................................522
Component Inspection ..........................................525
POSITIVE CRANKCASE VENTILATION ...............527
Description ............................................................527
Component Inspection ..........................................527
AUTOMATIC SPEED CONTROL DEVICE (ASCD) .529
System Description ...............................................529
Component Description ........................................530
SERVICE DATA AND SPECIFICATIONS (SDS) ....531
Fuel Pressure .......................................................531
Idle Speed and Ignition Timing .............................531
Calculated Load Value ..........................................531
Mass Air Flow Sensor ...........................................531
Intake Air Temperature Sensor .............................531
Engine Coolant Temperature Sensor ...................531
Heated Oxygen Sensor 1 Heater .........................531
Heated Oxygen sensor 2 Heater ..........................532
Crankshaft Position Sensor (POS) .......................532
Camshaft Position Sensor (PHASE) ....................532
Throttle Control Motor ...........................................532
Injector ..................................................................532
Fuel Pump ............................................................532
QR (WITHOUT EURO-OBD)
INDEX FOR DTC .....................................................533
Alphabetical Index ................................................533
DTC No. Index ......................................................535
PRECAUTIONS .......................................................537
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ...............................................................537
On Board Diagnostic (OBD) System of Engine ....537
Precaution ............................................................537
Wiring Diagrams and Trouble Diagnosis ..............540
PREPARATION .......................................................541
Special Service Tools ...........................................541
Commercial Service Tools ....................................542
ENGINE CONTROL SYSTEM ................................543
System Diagram ...................................................543
Vacuum Hose Drawing .........................................545
System Chart ........................................................547
Multiport Fuel Injection (MFI) System ...................548
Electronic Ignition (EI) System .............................550
Air Conditioning Cut Control .................................551
Fuel Cut Control (at No Load and High Engine
Speed) ..................................................................551
CAN Communication Unit .....................................552
BASIC SERVICE PROCEDURE .............................558
Idle Speed and Ignition Timing Check ..................558
Accelerator Pedal Released Position Learning ....559
Throttle Valve Closed Position Learning ...............560
Idle Air Volume Learning ......................................560
Fuel Pressure Check ............................................562ON BOARD DIAGNOSTIC (OBD) SYSTEM ...........565
Introduction ...........................................................565
Two Trip Detection Logic .......................................565
Emission-related Diagnostic Information ..............565
NATS (Nissan Anti-theft System) ..........................567
Malfunction Indicator (MI) .....................................568
TROUBLE DIAGNOSIS ..........................................572
Trouble Diagnosis Introduction .............................572
DTC Inspection Priority Chart ...............................576
Fail-Safe Chart ......................................................577
Basic Inspection ....................................................578
Symptom Matrix Chart ..........................................584
Engine Control Component Parts Location ...........588
Circuit Diagram .....................................................593
ECM Harness Connector Terminal Layout ............595
ECM Terminals and Reference Value ...................595
CONSULT-II Function (ENGINE) ..........................604
CONSULT-II Reference Value in Data Monitor Mode
.615
Major Sensor Reference Graph in Data Monitor
Mode .....................................................................618
TROUBLE DIAGNOSIS - SPECIFICATION VALUE .620
Description ............................................................620
Testing Condition ..................................................620
Inspection Procedure ............................................620
Diagnostic Procedure ............................................621
TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT .......................................................................624
Description ............................................................624
Diagnostic Procedure ............................................624
POWER SUPPLY AND GROUND CIRCUIT ...........625
Wiring Diagram .....................................................625
Diagnostic Procedure ............................................626
Component Inspection ..........................................632
Ground Inspection .................................................632
DTC U1000, U1001 CAN COMMUNICATION LINE .633
Description ............................................................633
On Board Diagnosis Logic ....................................633
DTC Confirmation Procedure ................................633
Wiring Diagram .....................................................634
Diagnostic Procedure ............................................635
DTC P0011 IVT CONTROL .....................................636
Description ............................................................636
CONSULT-II Reference Value in Data Monitor Mode
.637
On Board Diagnosis Logic ....................................637
DTC Confirmation Procedure ................................637
Overall Function Check .........................................639
Wiring Diagram .....................................................640
Diagnostic Procedure ............................................641
Component Inspection ..........................................643
Removal and Installation .......................................643
DTC P0102, P0103 MAF SENSOR .........................644
Component Description ........................................644
CONSULT-II Reference Value in Data Monitor Mode
.644
On Board Diagnosis Logic ....................................644
DTC Confirmation Procedure ................................644
Wiring Diagram .....................................................646
EC-10 CONSULT-II Reference Value in Data Monitor Mode
.946
Wiring Diagram .....................................................947
Diagnostic Procedure ...........................................948
Component Inspection ..........................................953
ASCD INDICATOR ..................................................954
Component Description ........................................954
CONSULT-II Reference Value in Data Monitor Mode
.954
Wiring Diagram .....................................................955
Diagnostic Procedure ...........................................957
MI & DATA LINK CONNECTORS ...........................958
Wiring Diagram .....................................................958
EVAPORATIVE EMISSION SYSTEM .....................962
Description ............................................................962
Component Inspection ..........................................965
POSITIVE CRANKCASE VENTILATION ...............967
Description ............................................................967
Component Inspection ..........................................967
AUTOMATIC SPEED CONTROL DEVICE (ASCD) .969
System Description ...............................................969
Component Description ........................................970
SERVICE DATA AND SPECIFICATIONS (SDS) ....971
Fuel Pressure .......................................................971
Idle Speed and Ignition Timing .............................971
Mass Air Flow Sensor ...........................................971
Intake Air Temperature Sensor .............................971
Engine Coolant Temperature Sensor ...................971
Heated Oxygen Sensor 1 Heater .........................971
Heated Oxygen sensor 2 Heater ..........................971
Crankshaft Position Sensor (POS) .......................971
Camshaft Position Sensor (PHASE) ....................972
Throttle Control Motor ...........................................972
Injector ..................................................................972
Fuel Pump ............................................................972
YD (WITH EURO-OBD)
INDEX FOR DTC .....................................................973
Alphabetical Index ................................................973
DTC No. Index ......................................................976
PRECAUTIONS .......................................................979
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ...............................................................979
On Board Diagnostic (OBD) System of Engine ....979
Precautions ...........................................................979
Wiring Diagrams and Trouble Diagnosis ..............982
PREPARATION .......................................................983
Special Service Tools ...........................................983
Commercial Service Tools ....................................983
ENGINE CONTROL SYSTEM ................................984
System Diagram ...................................................984
Vacuum Hose Drawing .........................................985
System Chart ........................................................986
Fuel Injection Control System ...............................986
Fuel Injection Timing Control System ...................988
Air Conditioning Cut Control .................................988
Fuel Cut Control (At No Load & High Engine Speed) .988Crankcase Ventilation System ..............................989
CAN Communication ............................................989
BASIC SERVICE PROCEDURE .............................994
Fuel Filter ..............................................................994
Fuel Pump Learning Value Clearing .....................994
ON BOARD DIAGNOSTIC (OBD) SYSTEM ...........996
Introduction ...........................................................996
Three Trip Detection Logic and One Trip Detection
Logic .....................................................................996
Emission-related Diagnostic Information ..............996
NATS (Nissan Anti-theft System) .........................1001
Malfunction Indicator (MI) ....................................1001
OBD System Operation Chart ..............................1004
TROUBLE DIAGNOSIS .........................................1007
Trouble Diagnosis Introduction ............................1007
DTC Inspection Priority Chart ..............................1010
Basic Inspection ...................................................1012
Symptom Matrix Chart .........................................1016
Engine Control Component Parts Location ..........1020
Circuit Diagram ....................................................1025
ECM Harness Connector Terminal Layout ...........1027
ECM Terminals And Reference Value ..................1027
CONSULT-II Function (ENGINE) .........................1034
Generic Scan Tool (GST) Function ......................1040
CONSULT-II Reference Value in Data Monitor Mode
1042
Major Sensor Reference Graph in Data Monitor
Mode ....................................................................1043
TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT ......................................................................1045
Description ...........................................................1045
Diagnostic Procedure ...........................................1045
POWER SUPPLY AND GROUND CIRCUIT ..........1046
Wiring Diagram ....................................................1046
Diagnostic Procedure ...........................................1047
Component Inspection .........................................1054
Ground Inspection ................................................1055
DTC U1000 CAN COMMUNICATION LINE ...........1056
Description ...........................................................1056
On Board Diagnosis Logic ...................................1056
DTC Confirmation Procedure ...............................1056
Wiring Diagram ....................................................1057
Diagnostic Procedure ...........................................1058
DTC P0016 CKP - CMP CORRELATION ..............1059
On Board Diagnosis Logic ...................................1059
DTC Confirmation Procedure ...............................1059
Diagnostic Procedure ...........................................1059
DTC P0045 TC BOOST CONTROL SOLENOID
VALVE .....................................................................1061
Description ...........................................................1061
On Board Diagnosis Logic ...................................1061
DTC Confirmation Procedure ...............................1061
Wiring Diagram ....................................................1062
Diagnostic Procedure ...........................................1063
Component Inspection .........................................1064
DTC P0088 FUEL SYSTEM ...................................1066
On Board Diagnosis Logic ...................................1066
DTC Confirmation Procedure ...............................1066