DTC P0201 - P0204 FUEL INJECTOR
EC-127
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DTC Confirmation ProcedureEBS01KFF
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION
Before performing the following procedure, confirm the ambient temperature is more than -20°C (-4°F).
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for at least 5 seconds.
4. If DTC is detected, go toEC-129, "
Diagnostic Procedure".
WITHOUT CONSULT-II
1. Start engine and let it idle for at least 5 seconds.
2. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
3. Perform Diagnostic Test Mode II (Self-diagnostic results) with ECM.
4. If DTC is detected, go toEC-129, "
Diagnostic Procedure".
SEF817Y
DTC P0201 - P0204 FUEL INJECTOR
EC-129
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Diagnostic ProcedureEBS01KFH
1.CHECK FUEL INJECTOR POWER SUPPLY FOR OPEN AND SHORT CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Disconnect fuel injector (1) harness connector.
4. Check harness continuity between the following terminals corre-
sponding to the malfunctioning cylinder. Refer to Wiring Dia-
gram.
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 2.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
2.CHECK FUEL INJECOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between the following terminals corresponding to the malfunctioning cylinder.
Refer to Wiring Diagram.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK FUEL INJECTOR-I
Refer toEC-130, "
Component Inspection".
OK or NG
OK >> GO TO 4.
NG >> Replace fuel injector.
DTCTe r m i n a l
Cylinder
ECM Fuel injector
P0201 4 1 No.1
P0202 5 1 No.2
P0203 5 1 No.3
P0204 4 1 No.4
Continuity should exist.
MBIB1203E
DTCTe r m i n a l
Cylinder
ECM Fuel injector
P0201 42, 43 2 No.1
P0202 21, 22 2 No.2
P0203 23, 24 2 No.3
P0204 40, 41 2 No.4
Continuity should exist.
EC-130
DTC P0201 - P0204 FUEL INJECTOR
4.CHECK FUEL INJECTOR-II
With CONSULT-II
1. Remove two fuel injectors.
NOTE:
One is from malfunctioning cylinder and the other is from any cylinder other than the malfunctioning cylin-
der.
2. Swap the two fuel injectors to the other cylinder.
3. Reconnect ECM harness connector and fuel injector harness connectors.
4. Turn ignition switch ON.
5. Perform Injector Adjustment Value Registration. Refer toEC-25, "
Injector Adjustment Value Registration".
6. Select “SELF DIAG RESULTS” mode with CONSULT-II.
7. Touch “ERASE”.
8. PerformEC-127, "
DTC Confirmation Procedure".
9. Is DTC displayed for the other cylinder?
Without CONSULT-II
1. Remove two fuel injectors.
NOTE:
One is from malfunctioning cylinder and the other is from any cylinder other than the malfunctioning cylin-
der.
2. Swap the two fuel injectors to the other cylinder.
3. Reconnect ECM harness connector and fuel injector harness connectors.
4. Turn ignition switch ON.
5. Perform Injector Adjustment Value Registration. Refer toEC-25, "
Injector Adjustment Value Registration".
6. Erase the Diagnostic Test Mode II (Self-diagnostic results) memory. Refer toEC-27
.
7. Perform DTC Confirmation Procedure,EC-127, "
DTC Confirmation Procedure".
8. Is DTC displayed for the other cylinder?
Ye s o r N o
Yes >>GOTO5.
No >> GO TO 6.
5.REPLACE FUEL INJECOR
1. Replace fuel injector of malfunctioning cylinder.
2. Perform Injector Adjustment Value Registration. Refer toEC-25, "
Injector Adjustment Value Registration".
>>INSPECTION END
6.CHECK INTERMITTENT INCIDENT
Refer toEC-70, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT".
>>INSPECTION END
Component InspectionEBS01KFI
FUEL INJECTOR
1. Disconnect fuel injector harness connector.
EC-134
DTC P0217 ENGINE OVER TEMPERATURE
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go toEC-137,
"Diagnostic Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go toEC-137,
"Diagnostic Procedure".
3. Turn ignition switch ON.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II.
5. If the results are NG, go toEC-137, "
Diagnostic Procedure".
WITHOUT CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go toEC-137,
"Diagnostic Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go toEC-137,
"Diagnostic Procedure".
3. Perform IPDM E/R auto active test and check cooling fan motors operation, refer toPG-19, "
Auto Active
Te s t".
4. If NG, go toEC-137, "
Diagnostic Procedure".
SEF621W
SEF111X
SEF621W
DTC P0217 ENGINE OVER TEMPERATURE
EC-139
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PROCEDURE A
1.CHECK COOLILNG FAN POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connectors E14.
3. Check voltage between IPDM E/R terminal 22 and ground with
CONSULT-II or tester.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2.DETECT MALFUNCTIONING PART
Check the following.
l40A fusible link
lHarness for open or short between IPDM E/R and battery
>> Repair open circuit or short to ground in harness or connectors.
3.CHECK COOLING FAN MOTOR CIRCUIT FOR OPEN AND SHORT
1. Disconnect cooling fan motor (1) harness connector.
–: Vehicle front
–Radiator shroud (upper) (2)
2. Check harness continuity between the following;
cooling fan motor terminal 1 and IPDM E/R terminal 20,
cooling fan motor terminal 2 and IPDM E/R terminal 24.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK COOLING FAN MOTER GROUND CIRCUIT FOR OPEN OR SHORT
1. Check harness continuity between cooling fan motor terminal 3 and ground.
Refer to Wiring Diagram.
2. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to power in harness or connectors.Voltage: Battery voltage
PBIB2607E
Continuity should exist.
MBIB1205E
Continuity should exist.
EC-140
DTC P0217 ENGINE OVER TEMPERATURE
5.CHECK COOLING FAN MOTOR
Refer toEC-141, "
Component Inspection".
OK or NG
OK >> GO TO 6.
NG >> Replace cooling fan motors.
6.CHECK INTERMITTENT INCIDENT
PerformEC-70, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT".
OK or NG
OK >> Replace IPDM E/R. Refer toPG-14, "IPDM E/R (INTELLIGENT POWER DISTRIBUTION MOD-
ULE ENGINE ROOM)".
NG >> Repair or replace harness or connector.
Main 12 Causes of OverheatingEBS01KFQ
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer toCO-4, "
OVERHEATING CAUSE ANALYSIS". Engine Step Inspection item Equipment Standard Reference page
OFF 1
lBlocked radiator
lBlocked condenser
lBlocked radiator grille
lBlocked bumper
lVisual No blocking —
2
lCoolant mixturelCoolant tester 50 - 50% coolant mixture SeeMA-16, "Engine
Coolant Mixture Ratio".
3
lCoolant levellVisual Coolant up to MAX level
in reservoir tank and radi-
ator filler neckSeeCO-7, "LEVEL
CHECK".
4
lReservoir tank caplPressure tester SeeCO-13, "Checking Reservoir Tank Cap".
ON*
25lCoolant leakslVisual No leaks SeeCO-7, "CHECKING
RADIATOR SYSTEM
FOR LEAKS".
ON*
26lThermostatlTouch the upper and
lower radiator hosesBoth hoses should be hot SeeCO-23, "THERMO-
STAT AND WATER PIP-
ING".
ON*
17lCooling fanlCONSULT-II Operating See trouble diagnosis for
DTC P0217 (EC-132
).
ON*
27lCooling fan (Crankshaft
driven)lVisual OperatingSeeCO-19, "COOLING
FA N".
OFF 8
lCombustion gas leaklColor checker chemical
tester 4 Gas analyzerNegative —
ON*
39lCoolant temperature
gaugelVisual Gauge less than 3/4
when driving—
lCoolant overflow to
reservoir tanklVisual No overflow during driving
and idlingSeeCO-7, "Changing
Engine Coolant".
OFF*
410lCoolant return from
reservoir tank to radia-
torlVisual Should be initial level in
reservoir tankSeeCO-7, "LEVEL
CHECK".
OFF 11
lCylinder headlStraight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping)SeeEM-92, "CYLINDER
HEAD".
12
lCylinder block and pis-
tonslVisual No scuffing on cylinder
walls or pistonSeeEM-110, "CYLIN-
DER BLOCK".
EC-142
DTC P0222, P0223 APP SENSOR
DTC P0222, P0223 APP SENSOR
PFP:18002
DescriptionEBS01KFS
The accelerator pedal position sensor is installed on the upper end
of the accelerator pedal assembly. The sensors detect the accelera-
tor pedal position and sends a signal to the ECM. The ECM uses the
signal to determine the amount of fuel to be injected.
CONSULT-II Reference Value in Data Monitor ModeEBS01KFT
Specification data are reference values.
*: This signal is converted by ECM internally. Thus, it differs from ECM terminal voltage.
ECM Terminals and Reference ValueEBS01KFU
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
PBIB1741E
MONITOR ITEM CONDITION SPECIFICATION
ACCEL POS SEN*
lIgnition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.65 - 0.87V
Accelerator pedal: Fully depressed More than 4.3V
ACCEL SEN 2*
lIgnition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.28 - 0.48V
Accelerator pedal: Fully depressed More than 2.0V
TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage)
82 WAccelerator pedal position
sensor 1 power supply[Ignition switch ON]Approximately 5.3V
83 RAccelerator pedal position
sensor 1[Ignition switch ON]
lEngine: Stopped
lAccelerator pedal: Fully released0.95 - 1.17V
[Ignition switch ON]
lEngine: Stopped
lAccelerator pedal: Fully depressedMore than 4.6V
84 BAccelerator pedal position
sensor 1 ground[Ignition switch ON]Approximately 0.3V
85 —Sensor ground
(Accelerator pedal position
sensor shield circuit)[Ignition switch ON]Approximately 0.3V
90 WAccelerator pedal position
sensor 2 power supply[Ignition switch ON]Approximately 5.3V
DTC P0222, P0223 APP SENSOR
EC-143
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EC
On Board Diagnosis LogicEBS01KFV
The MI will not light up for these self-diagnoses.
NOTE:
If DTC P0222 or P0223 is displayed with DTC P0652 or P0653, first perform the trouble diagnosis for
DTC P0652 or P0653. Refer toEC-227, "
DTC P0652, P0653 SENSOR POWER SUPPLY".
DTC Confirmation ProcedureEBS01KFW
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If DTC is detected, go toEC-145, "
Diagnostic Procedure".
WITHOUT CONSULT-II
1. Turn ignition switch ON and wait at least 5 seconds.
2. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
3. Perform Diagnostic Test Mode II (Self-diagnostic results) with ECM.
4. If DTC is detected, go toEC-145, "
Diagnostic Procedure".
91 RAccelerator pedal position
sensor 2[Ignition switch ON]
lEngine: Stopped
lAccelerator pedal: Fully released0.58 - 0.78V
[Ignition switch ON]
lEngine: Stopped
lAccelerator pedal: Fully depressedMore than 2.3V
92 BAccelerator pedal position
sensor 2 ground[Ignition switch ON]Approximately 0.3V TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage)
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0222
0222Accelerator pedal position
sensor 2 circuit low inputAn excessively low voltage from the APP sensor
2 is sent to ECM.
lHarness or connectors
(The APP sensor 2 circuit is open or
shorted.)
lAccelerator pedal position sensor
(Accelerator pedal position sensor 2) P0223
0223Accelerator pedal position
sensor 2 circuit high inputAn excessively high voltage from the APP sen-
sor 2 is sent to ECM.
SEF817Y