2005 MITSUBISHI 380 sunroof

SUNROOF ASSEMBLY
BODY42-80
SUNROOF ASSEMBLY
REMOVAL AND INSTALLATIONM1426001200308
Post-installation Operation Sunroof assembly>
Sunroof Water Test (Refer to P.42-75).
Sunroof Fit Adjustment (Refer to P.42-76).
Post-installation Operation Sunroof motor assembly>
Sunroof Initializing Adjustment (Refer to P.42-77).
REMOVAL
1. ROOF LID GLASS ASSEMBLY
2. OVERHEAD CONSOLE ASSEMBLY
DRAIN PIPE REMOVAL STEPS
FRONT HEADLINING PAD (REFER
TO GROUP 52A, HEADLINING
P.52A-19).
FRONT SPLASH SHIELD (REFER
TO P.42-10).
UPPER FRAME TO FRONT PILLAR
BRACE (FRONT DRAIN PIPE )
(REFER TO P.42-84).
INSTRUMENT PANEL PARCEL BOX
(FRONT DRAIN PIPE )
(REFER TO GROUP 52A,
INSTRUMENT PANEL P.52A-4).
>>A<<3. FRONT DRAIN PIPE
REAR HEADLINING PAD (REFER
TO GROUP 52A, HEADLINING
P.52A-19).
TRUNK TRIM ASSEMBLY (REFER
TO GROUP 52A, TRIMS P.52A-11).
REAR SPLASH SHIELD (REFER TO
GROUP 51, REAR BUMPER P.51-5).
>>A<<4. REAR DRAIN PIPE
SUNROOF MOTOR ASSEMBLY
REMOVAL STEPS
HEADLINING (REFER TO GROUP
52A, HEADLINING P.52A-19).
5. SUNROOF MOTOR ASSEMBLYDRAIN PIPE REMOVAL STEPS

SUNROOF ASSEMBLY
BODY42-81
Required Special Tool:
MB991223: Harness set
INSTALLATION SERVICE POINT
.
>>A<< REAR DRAIN PIPE/FRONT DRAIN PIPE
INSTALLATION
Install the grommet, and then position the drain pipe so that it
protrudes from the grommet as shown in the illustration.
SUNROOF ASSEMBLY REMOVAL
STEPS
1. ROOF LID GLASS ASSEMBLY
HEADLINING (REFER TO GROUP
52A, HEADLINING P.52A-19).
DRAIN PIPE CONNECTION
5. SUNROOF MOTOR ASSEMBLY6. OVERHEAD CONSOLE BRACKET
7. SUNROOF ASSEMBLY SUNROOF ASSEMBLY REMOVAL
STEPS (Continued)

SUNROOF ASSEMBLY
BODY42-82
INSPECTIONM1421007600440
SUNROOF SWITCH CONTINUITY CHECK
SWITCH
POSITIONTESTER
CONNECTIONSPECIFIED
CONDITION
Open 4
5 Less than 2 ohms
Off 3
4, 3 5, 3 6,
4
5, 4 6, 5 6Open circuit
Tilt-up 3
4 Less than 2 ohms
Close/Tilt-down 4
6 Less than 2 ohms

SUNROOF ASSEMBLY
BODY42-83
DISASSEMBLY AND ASSEMBLYM1426001400294
DISASSEMBLY STEPS
1. SUNROOF DRIP PLATE
2. SUNROOF SUNSHADE STOPPER
3. SUNROOF SUNSHADE
<>4. SUNROOF DEFLECTOR
ASSEMBLY
5. SUNROOF DEFLECTOR6. SUNROOF GUIDE RAIL ROD
HOLDER
7. SUNROOF DRIP RAIL
8. ROOF LID SLIDER
9. SLIDING ROOF OPERATING UNIT
10. ROOF BLIND STOPPER
11. SUNROOF HOUSINGDISASSEMBLY STEPS

LOOSE PANEL
BODY42-84
DISASSEMBLY SERVICE POINT
.
<> SUNROOF DEFLECTOR ASSEMBLY
REMOVAL
Slide the sunroof deflector assembly to the front of the vehicle
by holding the arrow area shown in the illustration with a
flat-tipped screwdriver, and remove it.
LOOSE PANEL
REMOVAL AND INSTALLATIONM1421003100056
REMOVAL
1. FRONT FLOOR BACKBONE BRACE

SPECIFICATIONS
BODY42-86
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONSM1421005300216
ITEM SPECIFICATION
Hood
Hood hinge bolt (body side) 12
2 Nm (102 22 in-lb)
Hood hinge bolt (hood side) 12
2 Nm (102 22 in-lb)
Hood hinge nut (body side) 12
2 Nm (102 22 in-lb)
Hood latch bolt 9.0
2.0 Nm (80 17 in-lb)
Strut tower bar
Strut tower bar nut 12
2 Nm (102 22 in-lb)
Strut tower bar bracket nut 48
7 Nm (36 5 ft-lb)
Door
Door check bolt (body side) 9.0
2.0 Nm (80 17 in-lb)
Door check bolt (door side) 5.0
1.0 Nm (44 9 in-lb)
Door hinge bolt (body side) 27
5 Nm (20 4 ft-lb)
Door hinge bolt (door side) 21
4 Nm (16 2 ft-lb)
Door outside handle bolt 5.0
1.0 Nm (44 9 in-lb)
Door latch assembly screw 5.9
1.0 Nm (52 9 in-lb)
Door switch screw 3.9
1.0 Nm (35 8 in-lb)
Striker screw 24
3 Nm (18 2 ft-lb)
Trunk lid
Trunk lid hinge bolt (body side) 13
2 Nm ( 111 22 in-lb)
Trunk lid hinge bolt (trunk lid side) 13
2 Nm ( 111 22 in-lb)
Trunk lid hinge nut (trunk lid side) 13
2 Nm ( 111 22 in-lb)
Trunk lid latch bolt 9.0
2.0 Nm (80 17 in-lb)
Trunk lid striker bolt 5.0
1.0 Nm (44 9 in-lb)
Sunroof
Roof lid glass screw 4.0
0.5 Nm (36 4 in-lb)
Sunroof drip plate screw 2.0 N
m (18 in-lb)
Sunroof housing screw 2.0 N
m (18 in-lb)
Sunroof motor bolt 5.4 N
m (48 in-lb)
Loose panel
Cowl top cover outer bolt 11
2 Nm (98 17 in-lb)
Front end structure bar bolt 22
4 Nm (16 2 ft-lb)
12
2 Nm (102 22 in-lb)
11
2 Nm (98 17 in-lb)
Front floor backbone brace bolt 22
4 Nm (16 2 ft-lb)
Upper frame to front pillar brace bolt 22
4 Nm (16 2 ft-lb)

SPECIFICATIONS
BODY42-87
SERVICE SPECIFICATIONSM1421000300299


SEALANT AND ADHESIVESM1421000500204


ITEM STANDARD VALUE
Door inside handle knob play mm
(in)Front 26.1 - 58.1 (1.028 - 2.287) [Target
value 41 (1.61)]
Rear 30.3 - 58.1 (1.193 - 2.287) [Target
value 41 (1.61)]
Door inside handle lock knob stroke mm (in) 21.6 (0.850)
Door outside handle play mm (in) Front 10
3.5 (0.39 0.138)
Rear 11.2
4 (0.441 0.16)
Power window operation current A 5
1 [Power supply voltage 14.5
0.5V 25
C (77F)]
ITEM STANDARD VALUE
Roof lid glass operation current A 7 or less [at 20
C(68F)]
ITEM SPECIFIED ADHESIVE
Rear window glass 3 M
AAD part No. 8609 super fast urethane and 3 M AAD part No.
8608 super fast urethane primer or equivalent
Windshield
ITEM SPECIFIED SEALANT REMARK
Waterproof film 3 M
AAD Part No. 8633 or equivalent Ribbon sealer
ITEM SPECIFIED ADHESIVE TAPE
Front door opening outer
weatherstripAdhesive tape: Double-sided tape [7 mm (0.28 in) width, 85 mm (3.35
in) length and 0.8 mm (0.03 in) thickness]
Rear door opening outer
weatherstripAdhesive tape: Double-sided tape [7 mm (0.28 in) width, 50 mm (1.97
in) length and 0.8 mm (0.031 in) thickness]
ITEM SPECIFIED SEALANT REMARK
Trunk lid hinge 3 M
AAD part No. 8531 Heavy drip check sealer,
3 M
AAD part No. 8646 Automotive joint and
seam sealer or equivalentBody sealer

VEHICLE IDENTIFICATION
GENERAL00-21
OPTION CODES (380 Series)
EXPORT CODES
TYRE AND LOADING INFORMATION PLACARD
The tyre and loading information placard is located on the
inside sill of the driver’s door. OPTION CODE: ITEM
G39 Sunroof
C73 Leather (380 VRX)
J40 Traction Control
W51 16" Alloy Wheels
W54 17" Alloy Wheels + Sports Suspension + Strut Tower Bar
R06 Satellite Navigation Accommodation Package
J07 LX MARK (Only in combination with G39, C78, K40, W54) on
380-LS model
G39, C73 Sunroof + Leather
J40, W51 Traction Control + 16" Alloy Wheels
C78, K40 Leather (380 LS) + Power Seats
G05, J06 ECM + Vanity Mirror Lamp
J40, W51, G39 Traction Control + 16 " Alloy Wheels + Sunroof
G39, C78, K40 Sunroof + Leather (380 LS) + Power Seats
G39, C78, K40, W54 Sunroof + Leather (380 LS) + Power Seats + 17" Alloy Wheels +
Sports Suspension + Strut Tower Bar
G39, C78, K40, W54,
J07Sunroof + Leather (380 LS) + Power Seats + 17" Alloy Wheels +
Sports Suspension + Strut Tower Bar + LX Badging
OPTION
CODE ITEM
X71 Fiji
X62 New Zealand
A18 Export Preparation (wax and brake bags)
X30 Brunei