Page 943 of 1500
ON-VEHICLE SERVICE
ENGINE COOLING14-28
2. Drain the water in the water jacket by unplugging the drain
plug of the cylinder block.
3. Remove the radiator condenser tank assembly and drain the
coolant.
4. Drain the coolant then clean the path of the coolant by
injecting water into the radiator from the radiator cap area.
5. Apply the designated sealant to the screw area of the
cylinder block drain plug, and then tighten to the standard
torque.
Specified sealant: 3M
AAD Part No.8731 or equiva-
lent
Tightening torque:
39
5 Nm
6. Securely tighten the radiator drain plug.
7. Assemble the radiator condenser tank assembly.
Page 944 of 1500

ON-VEHICLE SERVICE
ENGINE COOLING14-29
Do not use alcohol or methanol anti-freeze or any
engine coolants mixed with alcohol or methanol
anti-freeze. The use of an improper anti-freeze can
cause corrosion of the aluminum components.
8. By referring to the section on coolant, select an appropriate
concentration for safe operating temperature within the
range of 30 to 60 %. Use special tool MB991871 to refill the
coolant. A convenient mixture is a 50 % water and 50 %
antifreeze solution [freezing point:
31C (32.8 F)].
Recommended antifreeze: Long Life Antifreeze
Coolant or an equivalent
Quantity:
8.7 Litres
NOTE: For how to use special tool MB991871, refer to its
manufacturer’s instructions.
9. Reinstall the radiator cap.
10.Start the engine and let it warm up until the thermostat
opens.
11.After repeatedly revving the engine up to 3,000 r/min several
times, stop the engine.
12.Remove the radiator cap after the engine has cooled, and
pour in coolant up to the brim. Reinstall the cap.
Do not overfill the radiator condenser tank assembly.
13.Add coolant to the radiator condenser tank assembly
between the "FULL" and "LOW" mark if necessary.
ENGINE COOLANT CONCENTRATION TESTM1141001100396
Refer to GROUP 00, RECOMMENDED LUBRICANTS AND
LUBRICANT CAPACITIES TABLE 35.
FAN CONTROLLER CHECKM1141007400113
1. Remove the fan controller connector.
2. Turn the ignition switch to the "ON" position, and measure
the voltage between the harness-side connector terminals.
Standard value: System voltage
Page 945 of 1500
ON-VEHICLE SERVICE
ENGINE COOLING14-30
3. Connect the fan controller connector, and disconnect the
condenser fan motor connector.
4. Ensure that the A/C switch is off, and start the engine and
run it at idle.
5. Measure the voltage between the fan controller-side
connector terminals.
Standard value: 1V or less
Stay clear of the fan when the fan starts running.
6. Turn the A/C switch to the "ON" position.
7. Measure the voltage between the fan controller-side
connector terminals while the fan is running. The voltage
should repeat the values below.
Standard value:
8.2
2.6 V
System voltage
2.6 V
8. If the voltage does not repeatedly change as indicated,
replace the cooling fan motor and fan controller.
Page 946 of 1500
ON-VEHICLE SERVICE
ENGINE COOLING14-31
FAN CONTROL RELAY CONTINUITY CHECKM1141006200310
BATTERY
VOLTAGETERMINAL NO. TO
BE CONNECTED
TO TESTERCONTINUITY TEST
RESULTS
Not applied 4
2 Open circuit
Connect
terminal No.3
and battery (
)
terminal.
Connect
terminal No.1
and battery (+)
terminal.4
2 Less than 2 ohms
Page 947 of 1500
Page 948 of 1500
RADIATOR
ENGINE COOLING14-33
14. CONDENSER FAN SHROUD
ASSEMBLY
15. COOLING FAN SHROUD
ASSEMBLY
17. CONDENSER FAN
18. HEAT PROTECTOR
19. CONDENSER FAN MOTOR
20. COOLING FAN
21. COOLING FAN MOTOR& FAN
CONTROLLER FAN MOTOR REMOVAL STEPS RADIATOR CONDENSER TANK
REMOVAL STEPS
UNDER COVER (LH)
AIR INTAKE DUCT (REFER TO
GROUP 15, AIR CLEANER 4).
1. RADIATOR CONDENSER TANK
HOSE
5. CONDENSER FAN MOTOR
CONNECTOR
6. FAN MOTOR CONNECTOR
12. RADIATOR CONDENSER TANK
ASSEMBLY
Page 949 of 1500
Page 950 of 1500

THERMOSTAT
ENGINE COOLING14-35
THERMOSTAT
REMOVAL AND INSTALLATIONM1141002400475
Pre-removal and Post-installation Operation
Engine Coolant Draining and Refilling (Refer to 27).
Engine Cover Removal and Installation (Refer to GROUP
11C, Engine Assembly 11A-14).
Engine Control Unit (ECU) Removal and Installation
(Refer to GROUP 00, General 00-7).
Air Cleaner Removal and Installation (Refer to GROUP
15, Air Cleaner 4).
Strut Tower Bar Removal and Installation (Refer to
GROUP 42, Strut Tower Bar 12).
Battery and Battery Tray Removal and Installation
REMOVAL STEPS
1. LEFT BANK HEATED OXYGEN
SENSOR (REAR) CONNECTOR
2. LEFT BANK HEATED OXYGEN
SENSOR (FRONT) CONNECTOR
3. RIGHT BANK HEATED OXYGEN
SENSOR (REAR) CONNECTOR
4. RIGHT BANK HEATED OXYGEN
SENSOR (FRONT) CONNECTOR
5. THROTTLE BODY ASSEMBLY
CONNECTOR
6. EVAPORATIVE EMISSION
PURGE SOLENOID CONNECTOR7. MANIFOLD ABSOLUTE
PRESSURE SENSOR
CONNECTOR
8. POWER STEERING PRESSURE
SWITCH CONNECTOR
9. CONTROL WIRING HARNESS
AND WIRING HARNESS
COMBINATION CONNECTOR
10. KNOCK SENSOR CONNECTOR
11. CRANKSHAFT POSITION
SENSOR CONNECTOR
13. INJECTOR CONNECTORREMOVAL STEPS (Continued)