Page 554 of 1500
ENGINE COMPARTMENT
CONFIGURATION DIAGRAMS80-5
A-22 (2-B) FOG LAMP (LH)
A-23 (2-Y) FRONT IMPACT SENSOR (LH)
A-24 (3-B) RADIATOR AND CONDENSER FAN
CONTROLLER MODULE
A-25 (2-BR) AMBIENT TEMPERATURE SENSOR
A-26 (2-B) HOOD SECURITY SWITCH
A-27 (2-Y) FRONT IMPACT SENSOR (RH)
A-28 (2-B) FOG LAMP (RH)
A-29 (2) WINDSHIELD WASHER MOTORA-30 (3-B) A/C PRESSURE SENSOR
A-32 (6) HEADLAMP COMBINATION (RH)
A-34 (2) FRONT TURN SIGNAL LAMP (RH)
A-35 (2) SIDE TURN SIGNAL LAMP (RH)
A-36 (1-B) HORN (LOW)
A-37 (1-B) HORN (HIGH)
A-38 (2) CONDENSOR FAN CONNECTION
TO CONTROLLER MODULE
Page 589 of 1500

CENTRALISED JUNCTION
CIRCUIT DIAGRAMS90-12
CENTRALISED JUNCTIONM1901000301013
FUSIBLE LINK AND FUSE
ENGINE COMPARTMENT
NO. POWER SUPPLY
CIRCUITNAME RATED
CAPACITY (A)HOUSING
COLOURLOAD CIRCUIT
1 Battery/Alternator
(Fusible link No.27)Fusible
link80 Black Fuse Nos.5, 6, 9 and 10 (in junction
block) circuit
2 50 Blue Radiator fan motor
3 30 Pink ABS-ECU and ABS/TCL-ECU (motor
power supply)
4 40 Green Ignition switch circuit
5 40 Green Fuse Nos.3 and 4 (in junction block
circuit), front power window regulator
motor, power seat assembly, power
window main switch and rear power
window regulator motor
6 Fuse 15 Blue Fog lamp and fog lamp relay
720Yellow
8 15 Red Horn (High), horn (Low) and horn
relay
9 20 Yellow Camshaft position sensor, crankshaft
position sensor, engine oil control
valve, evaporative emission purge
solenoid, evaporative emission
ventilation solenoid, heated oxygen
sensor,ETACS-ECU, injector, mass
airflow sensor, MPI relay, Engine
ECU, A/T ECU, throttle actuator
control motor relay and fan control
relay
10 10 Red A/C compressor assembly and
A/C-ECU
11 15 Blue ABS-ECU, ABS/TCL-ECU,
high-mounted stoplamp, Engine ECU
and rear combination lamp
12
13 7.5 Brown
Alternator
14 10 Red ETACS-ECU, Hazard lamps
15 20 Yellow A/T control solenoid valve and Engine
ECU
16 Front-ECU
(Headlamp relay:
High)15 Blue Headlamp (RH) and headlamp (High:
RH)
17 15 Blue Headlamp (LH) and headlamp (High:
LH)
18 Front-ECU (Field
effect transistor for
headlamp: Low)10 Red Headlamp (RH) and headlamp (Low:
RH)
Page 705 of 1500

GENERAL DESCRIPTION
HEATER, AIR CONDITIONING AND VENTILATION55-4
OPERATION
.
CONDENSER FAN AND RADIATOR FAN
CONTROL
The ECU judges the required revolution speed of
radiator fan motor and condenser fan motor using
the input signals transmitted from A/C switch, output
shaft speed sensor and engine coolant temperature
sensor. The ECU activates the fan control relays to
drive the radiator fan motor and condenser fan
motor.
.
COMPRESSOR CONTROL
When operating the air conditioning switch
The air thermo sensor, which senses the temper-
ature of the air flowing out of the evaporator,
deactivates the compressor at 3
C (37.4F) or
below.
The dual pressure switch turns OFF when the
refrigerant pressure becomes excessively high or
low, thus protecting the compressor circuit (See
Table below).
When the air thermo sensor is activated, and the
ignition switch, blower switch, and air condition-
ing switch are ON, the A/C compressor clutch
relay is energized.
When operating the mode selection dial
The air conditioning will work when the mode
selection dial is set to the "Defroster" or
"Defroster/foot" position, or the temperature con-
trol dial is set to the "MAX A/C" position. In other
dial positions, when the air conditioning switch is
turned on, the air conditioning will work.
A/C Compressor Clutch Relay ON Conditions
Ignition switch (IG2) ONNOTE: A/C compressor clutch relay is
de-energized when any one switch, sensor
or control unit shown on the left turns off.
NOTE: The components marked by
*
communicate with the ECU. If the air thermo
sensor detects a temperature of 3
C
(37.4
F), the A/C-ECU will turn off the A/C
compressor clutch relay. Blower switch ON
Air conditioning switch, mode selection dial
defroster, defroster/foot position or temperature
control MAX A/CON
Air thermo sensor*
Pressure detected
by A/C pressure
sensor2940 kPa or less (If the
refrigerant pressure exceeds
2940 kPa, A/C compressor
clutch relay is not ON
condition until the refrigerant
pressure has been measured
up to 2350 kPa or less.)ON
190 kPa or more (If the
refrigerant pressure falls short
of 190 kPa, A/C compressor
clutch relay is not ON
condition until the refrigerant
pressure has been measured
up to 220 kPa or more.)
A/C compressor clutch relay driving transistor (within
ecu)ON
Page 868 of 1500
CONDENSER AND CONDENSER FAN
HEATER, AIR CONDITIONING AND VENTILATION55-167
CONDENSER AND CONDENSER FAN
REMOVAL AND INSTALLATIONM1552006700414
Pre-removal and Post-installation Operation
Refrigerant Draining and Refilling (Refer to P.55-142).
Air Duct Removal and Installation (Refer to GROUP 15,
Air Cleaner P.15-4).
Radiator Grilles Removal and Installation (Refer to
GROUP 51, Radiator Grilles P.51-6).
Front End Structure Bar Removal and Installation (Refer
to GROUP 14, Radiator P.14-32).
Cooler tube removal (Refer to GROUP 37, Power steering
P.37-45).
CONDENSER REMOVAL STEPS
<>1. FLEXIBLE DISCHARGE HOSE
CONNECTION
<>2. LIQUID PIPE A CONNECTION3. O-RING
>>B<<4. CONDENSER ASSEMBLY
5. RECEIVER CONDENSER REMOVAL STEPS
Page 869 of 1500
Page 871 of 1500
Page 916 of 1500

14-1
GROUP 14
ENGINE COOLING
CONTENTS
GENERAL DESCRIPTION. . . . . . . . .14-2
SPECIAL TOOL . . . . . . . . . . . . . . . . .14-2
ENGINE COOLING DIAGNOSIS . . . .14-2
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . 14-2
TROUBLESHOOTING STRATEGY . . . . . . 14-2
SYMPTOM CHART. . . . . . . . . . . . . . . . . . . 14-3
SYMPTOM PROCEDURES . . . . . . . . . . . . 14-3
ON-VEHICLE SERVICE . . . . . . . . . . .14-26
ENGINE COOLANT LEAK CHECK . . . . . . 14-26
RADIATOR CAP PRESSURE CHECK . . . . 14-27
ENGINE COOLANT REPLACEMENT . . . . 14-27
ENGINE COOLANT CONCENTRATION TEST14-29
FAN CONTROLLER CHECK . . . . . . . . . . . 14-29
FAN CONTROL RELAY CONTINUITY CHECK14-31
RADIATOR . . . . . . . . . . . . . . . . . . . . .14-32
REMOVAL AND INSTALLATION . . . . . . . . 14-32
THERMOSTAT . . . . . . . . . . . . . . . . . .14-35
REMOVAL AND INSTALLATION . . . . . . . . 14-35
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 14-38
WATER PUMP . . . . . . . . . . . . . . . . . .14-39
REMOVAL AND INSTALLATION . . . . . . . . 14-39
WATER HOSE AND WATER PIPE . .14-40
REMOVAL AND INSTALLATION . . . . . . . . 14-40
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 14-41
SPECIFICATIONS . . . . . . . . . . . . . . .14-42
FASTENER TIGHTENING
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . 14-42
SERVICE SPECIFICATION . . . . . . . . . . . . 14-43
CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . . 14-43
SEALANTS . . . . . . . . . . . . . . . . . . . . . . . . . 14-43
Page 917 of 1500

GENERAL DESCRIPTION
ENGINE COOLING14-2
GENERAL DESCRIPTIONM1141000100401
The cooling system is designed to keep every
part of the engine at appropriate temperature in
whatever condition the engine may be operated.
The cooling method is of the water-cooled, pres-
sure forced circulation type in which the water
pump pressurizes coolant and circulates it
throughout the engine. If the coolant temperature exceeds the prescribed temperature, the thermo-
stat opens to circulate the coolant through the
radiator as well so that the heat absorbed by the
coolant may be radiated into the air. The water
pump is of the centrifugal type and is driven by
the drive belt from the crankshaft. The radiator is
the corrugated fin, down flow type.
SPECIAL TOOLM1141000600279
ENGINE COOLING DIAGNOSIS
INTRODUCTIONM1141005300347
The system cools the engine so that it does not over-
heat and maintains the engine at an optimum tem-
perature. The system components are the radiator,
water pump, thermostat, condenser and fan assem-
blies. Possible faults include low coolant, contamina-
tion, belt loosening and component damage.
TROUBLESHOOTING STRATEGYM1141005200340
Use these steps to plan your diagnostic strategy. If
you follow them carefully, you will be sure to find
most of the engine cooling faults.
1. Gather information from the customer.2. Verify that the condition described by the
customer exists.
3. Find and repair the malfunction by following the
SYMPTOM CHART.
4. Verify that the malfunction is eliminated. TOOL TOOL NUMBER AND
NAMESUPERSESSION APPLICATION
MB991871
LLC changerGeneral service tool Coolant refilling