2005 MITSUBISHI 380 radiator

SPECIFICATIONS
ENGINE COOLING14-42
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONSM1141005000346
ITEM SPECIFICATION
Cylinder block drain plug 39
5 Nm (29 3 ft-lb)
Radiator
Front end structure bar bolt M8
10 11 2 Nm (98 17 in-lb)
M8
20 22 4 Nm (16 3 ft-lb)
Thermostat
Control harness bolt 5.0
1.0 Nm (44 9 in-lb)
Grounding bolt M6 9.0
2.0 Nm (80 17 in-lb)
M8 22
4 Nm (16 3 ft-lb)
Water inlet fitting bolt 19
1 Nm (14 1 ft-lb)
Water hose and water pipe
Engine coolant temperature sensor 29
10 Nm
Thermostat housing bolt 19
1 Nm (14 1 ft-lb)
Water pump inlet pipe 11
1 Nm (98 8 ft-lb)
Water pump
Water pump bolt M8 42
8 Nm (31 6 ft-lb)
M10 24
3 Nm (18 2 ft-lb)
Water pump bracket bolt 24
3 Nm (18 2 ft-lb)

SPECIFICATIONS
ENGINE COOLING14-43
SERVICE SPECIFICATIONM1141000300449
CAPACITIESM1141005100138
SEALANTSM1141000500368
ITEM STANDARD VALUE LIMIT
Fan Controller V A/C OFF 1 or less -
A/C ON Repeat
8.2
2.6
System voltage
2.6-
High-pressure valve opening pressure of radiator cap kPa (psi) 93
123 (14 18) Minimum 83 (12)
Thermostat Valve opening temperature
of thermostat
C (F)3.8L Engine 88
1.5 (190 3)
-
Full-opening temperature
of thermostat
C (F)3.8L Engine 100 (212)
-
Valve lift mm (in) 3.8L Engine 9.0 (0.35) or more
-
ITEM
QUANTITY dm3 (qt)
Long life antifreeze coolant or an equivalent 3.8L Engine 8.7 (9.2)
ITEM SPECIFIED SEALANT
Cylinder block drain plug 3M
AAD Part No.8731 or equivalent
Engine coolant temperature sensor

51-1
GROUP 51
EXTERIOR
CONTENTS
FRONT BUMPER ASSEMBLY . . . . .51-2
REMOVAL AND INSTALLATION . . . . . . . . 51-2
DISASSEMBLY AND ASSEMBLY . . . . . . . 51-3
REAR BUMPER ASSEMBLY . . . . . .51-5
REMOVAL AND INSTALLATION . . . . . . . . 51-5
RADIATOR GRILLE. . . . . . . . . . . . . .51-6
REMOVAL AND INSTALLATION . . . . . . . . 51-6
GARNISHES AND MOLDINGS . . . . .51-7
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . 51-7
MOLDINGS . . . . . . . . . . . . . . . . . . . . . . . . . 51-8
REMOVAL AND INSTALLATION . . . . . . . . 51-8
REAR SPOILER . . . . . . . . . . . . . . . . .51-11
REMOVAL AND INSTALLATION . . . . . . . . 51-11
MUD GUARD . . . . . . . . . . . . . . . . . . .51-12
REMOVAL AND INSTALLATION . . . . . . . . 51-12
UNDER COVER . . . . . . . . . . . . . . . . .51-13
REMOVAL AND INSTALLATION . . . . . . . . 51-13
WINDSHIELD WIPER AND WASHER51-14
GENERAL DESCRIPTION . . . . . . . . . . . . . 51-14
WINDSHIELD WIPER AND WASHER DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . . . 51-14
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . 51-15
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . 51-15
WINDSHIELD INTERMITTENT WIPER
VOLUME CHECK . . . . . . . . . . . . . . . . . . . . 51-15
WINDSHIELD WASHER FLUID EJECTION
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51-16
WINDSHIELD WIPER . . . . . . . . . . . . . . . . . 51-17
REMOVAL AND INSTALLATION . . . . . . . . 51-17
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 51-20
WINDSHIELD WASHER . . . . . . . . . . . . . . . 51-23
REMOVAL AND INSTALLATION . . . . . . . . 51-23
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 51-24
MARK . . . . . . . . . . . . . . . . . . . . . . . . .51-25
REMOVAL AND INSTALLATION . . . . . . . . 51-25
DOOR MIRROR . . . . . . . . . . . . . . . . .51-27
GENERAL DESCRIPTION . . . . . . . . . . . . . 51-27
DOOR MIRROR . . . . . . . . . . . . . . . . . . . . . 51-28
REMOVAL AND INSTALLATION . . . . . . . . 51-28
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 51-29
SPECIFICATIONS . . . . . . . . . . . . . . .51-31
FASTENER TIGHTENING SPECIFICATIONS51-31
SERVICE SPECIFICATIONS . . . . . . . . . . . 51-31
ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . . 51-31

FRONT BUMPER ASSEMBLY
EXTERIOR51-2
FRONT BUMPER ASSEMBLY
REMOVAL AND INSTALLATIONM1511001400499
REMOVAL STEPS
RADIATOR GRILLE (REFER TO
P.51-6).
1. SPLASH SHIELD MOUNTING CLIPS
2. FRONT BUMPER UNDER COVER
3. FRONT BUMPER ASSEMBLY
4. FRONT BUMPER CORE, LH/RHFOG LAMP CONNECTOR
CONNECTION
5. FRONT BUMPER
REINFORCEMENT ASSEMBLY
DISASSEMBLY STEPS
FOG LAMP OR COVER (REFER TO
GROUP 54A P.54A-159
<> >>A<<7. LOWER GRILLE REMOVAL STEPS (Continued)

FRONT BUMPER ASSEMBLY
EXTERIOR51-3
DISASSEMBLY AND ASSEMBLYM1511001600493
REMOVAL SERVICE POINTS
.
<> LOWER GRILLE ASSEMBLY REMOVAL
1. Ensure that the front bumper surface around grille is clean
and free of any foreign material to prevent damaging paint
surface during grille removal.
2. Remove the attaching scrivets from bumper. The 380 and
380LS models grille lower is attached by scrivets only. For
VRX and GT models use step 3 in removal process.
DISASSEMBLY STEPS
1. GRILLE, RADIATOR (REFER TO
GROUP 51 P.51-6
2. FRONT BUMPER FACE3. FOG LAMP OR COVER (REFER TO
GROUP 54A P.54A-159
4. GRILLE, LOWER ASSEMBLY DISASSEMBLY STEPS (Continued)

RADIATOR GRILLE
EXTERIOR51-6
RADIATOR GRILLE
REMOVAL AND INSTALLATIONM1511002900237
Required Special Tools:
MB990784: Ornament Remover
REMOVAL SERVICE POINTS
.
<> RADIATOR GRILLE ASSEMBLY REMOVAL
Ensure that the front bumper surface around grille is clean and
free of any foreign material to prevent damaging paint surface
during grille removal.
REMOVAL STEPS
<>
1. RADIATOR GRILLE
2. SCRIVETS
3. FRONT THREE-DIAMOND MARK
(REFER TO P.51-25

HOOD
BODY42-9
REMOVAL SERVICE POINT
.
<> HOOD LOCK RELEASE CABLE REMOVAL
Release the grommet as shown, and pull out the hood lock
release cable in the arrow direction (passenger compartment
side).
NOTE: If you attempt to pull out the hood lock release cable in
the opposite direction, the end of the hood lock release cable
will engage the grommet and prevent cable removal.
REMOVAL
1. HOOD DAMPER
HOOD LATCH AND HOOD LOCK
RELEASE CABLE REMOVAL
STEPS
RADIATOR GRILLE (REFER TO
GROUP 51, RADIATOR GRILLE
P.51-6).
4. HOOD LATCH
SPLASH SHIELD (REFER TO
P.42-10).
FRONT BUMPER ASSEMBLY
(REFER TO GROUP 51, FRONT
BUMPER P.51-2).
HEADLIGHT ASSEMBLY
(REFER TO GROUP 54A,
HEADLIGHT AND FRONT
COMBINATION LIGHT P.54A-153).
FRONT END STRUCTURE BAR
(REFER TO P.42-84).5. HOOD LOCK RELEASE HANDLE
<>6. HOOD LOCK RELEASE CABLE
HOOD AND HOOD HINGE
REMOVAL STEPS
7. HOOD INSULATOR
8. HOOD WEATHERSTRIP
WINDSHIELD WASHER HOSE,
WINDSHIELD WASHER NOZZLE
(REFER TO GROUP 51,
WINDSHIELD WASHER P.51-23).
9. HOOD
10. GAS STRUTS
FRONT DECK GARNISH (REFER
TO GROUP 51, WINDSHIELD
WIPER P.51-17).
11. HOOD HINGEHOOD LATCH AND HOOD LOCK
RELEASE CABLE REMOVAL
STEPS (Continued)

LOOSE PANEL
BODY42-85
COWL TOP COVER OUTER
REMOVAL STEPS
FRONT DECK GARNISH (REFER
TO GROUP 51, WINDSHIELD
WIPER P.51-17.)
2. COWL TOP COVER OUTER
UPPER FRAME TO FRONT PILLAR
BRACE REMOVAL STEPS
SPLASH SHIELD (REFER TO
P.42-10.)
3. UPPER FRAME TO FRONT PILLAR
BRACE
AIR GUIDE PANEL REMOVAL
STEPS
FRONT BUMPER ASSEMBLY
(REFER TO GROUP 51, FRONT
BUMPER P.51-2.)
4. AIR GUIDE PANEL CENTER
FRONT BUMPER
REINFORCEMENT ASSEMBLY
(REFER TO GROUP 51, FRONT
BUMPER P.51-2.)
5. AIR GUIDE PANEL SIDEFRONT BUMPER
REINFORCEMENT BRACKET
REMOVAL STEPS
FRONT BUMPER
REINFORCEMENT ASSEMBLY
(REFER TO GROUP 51, FRONT
BUMPER P.51-2.)
5. AIR GUIDE PANEL SIDE
6. FRONT BUMPER
REINFORCEMENT BRACKET
FRONT END STRUCTURE BAR
REMOVAL STEPS
RADIATOR GRILLE (REFER TO
GROUP 51, RADIATOR GRILLE
P.51-6.)
FRONT BUMPER MOUNTING
CLIPS UPPER (REFER TO GROUP
51, FRONT BUMPER P.51-2.)
HOOD DAMPER AND HOOD LATCH
(REFER TO P.42-8.)
7. COOLER TUBE ASSEMBLY
MOUNTING BOLT
8. FRONT END STRUCTURE BAR