2005 MERCEDES-BENZ SPRINTER plugs

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Page 73 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual BRAKE PADS/SHOES
REMOVAL
REMOVAL - FRONT (SRW)
(1) Unscrew the cap from the brake fluid reservoir.
(2) Raise and support the vehicle.
(3) Remove the front wheels (Refer to 22 - TIRES/
WHEELS/WHEELS -

Page 74 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual (6) Fold the top section of the brake caliper up
(Fig. 7).
(7) Remove the pads (Fig. 7).
REMOVAL - REAR (DRW)
(1) Unscrew the cap from the brake fluid reservoir.
(2) Raise and support the vehicle.(3)

Page 75 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual INSTALLATION - FRONT (DRW)
(1) Install the brake pads (Fig. 5).
(2) Install the wear indicator cable and the wear
indicator (Fig. 5). Tighten to 10 N´m (89 in. lbs.).
NOTE: Do not install the brake h

Page 76 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual REMOVAL - FRONT (DRW)
(1) Unscrew the cap from the brake fluid reservoir.
(2) Raise and support the vehicle.
(3) Remove the front wheels (Refer to 22 - TIRES/
WHEELS/WHEELS - REMOVAL).
(4) Remove the

Page 79 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual FLUID RESERVOIR
REMOVAL
(1) Using a suction gun remove as much brake
fluid from the reservoir as possible (Fig. 14).
(2) Disconnect the electrical connector for the
brake fluid level indicator (Fig. 1

Page 82 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual (2) Remove the fluid reservoir (Fig. 20) or (Fig.
21)(Refer to 5 - BRAKES/HYDRAULIC/MECHANI-
CAL/FLUID RESERVOIR - REMOVAL).
(3) Remove the brake linesSeal off the ends and
bore holes with plugs.(Fig.

Page 83 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual INSTALLATION
(1) Install the bolts for the pedal bearing bracket
(Fig. 22). Tighten to 23 N´m (204 in. lbs.)
(2) Reconnect the plug connector for the stop lamp
switch (Fig. 22).
(3) Install the brake

Page 107 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual Operate tester pump to apply 103.4 kPa (15 psi)
pressure to system. If hoses enlarge excessively or
bulges while testing, replace as necessary. Observe
gauge pointer and determine condition of cooling
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