2005 MERCEDES-BENZ SPRINTER sliding

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Page 1083 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual (7) Loosen center roller bolt and adjust the front
and rear gaps.
(8) Check rear ridge pattern alignment and
tighten bolt to 45 N´m (33 ft. lbs.).
Flush Adjustment
(1) Loosen upper roller arm screw.

Page 1084 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual TRIM PANEL
REMOVAL
Upper
(1) Remove rivets and remove panel.
Lower
(1) Remove the bolts and remove the stop bumper.
(Fig. 24)
(2) Remove the inside handle actuator. (Refer to 23
- BODY/DOORS - SLIDING

Page 1111 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual INSTALLATION
(1) Install scuff pad and install the screws.
(2) Install the trim plugs.
(3) Install the seat bracket, if necessary.
SUN VISOR
REMOVAL
(1) Remove the support screws and remove the
visor.

Page 1126 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual BODY STRUCTURE
TABLE OF CONTENTS
page page
GAP AND FLUSH
SPECIFICATIONS.......................88OPENING DIMENSIONS
SPECIFICATIONS.......................90
GAP AND FLUSH
SPECIFICATIONS
GAP & FLUSH DIME

Page 1127 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual NOTE:
All measurements are in mm.
LOCATION GAP FLUSH
1 Sliding doors at top and
bottom7 
0.5FLUSH
2 Sliding doors at sides to body 7  
0.5FLUSH
3 Door ridge at b-pillar and side
panelÐ FLUSH
withou

Page 1144 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual (4) Disconnect the wire harness connector from the
sensor and remove the sensor from the vehicle.
INSTALLATION
(1) Connect the wire harness connector to the
ambient temperature sensor.
(2) Install the

Page 1215 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual COVER - REMOVAL, TIMING CHAIN.......9-59
COVER - REMOVAL, TOP..............23-64
COVER - TRAY - INSTALLATION, TOP.....23-64
COVER - TRAY - REMOVAL, TOP........23-63
COVER(S) - INSTALLATION, CYLINDER
H

Page 1225 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual SENDING UNIT / SENSOR -
DESCRIPTION, FUEL LEVEL............14-15
SENDING UNIT / SENSOR -
INSTALLATION, FUEL LEVEL............14-15
SENDING UNIT / SENSOR - REMOVAL,
FUEL LEVEL.........................1
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