2005 LOTUS ELISE Owners Manual

4. Engage a rear hook bracket with the lower tongue on its rear latch plate, and retain to the roof with the Torx bolt. Use only
the special tool supplied, and do not fully tighten at this stage.
Ensure that the hook is fully located onto the tongue.
5. Repeat step (4) for the opposite rear hook bracket. 6. Push the roof fully forwards before tightening the front spigot brackets using only the special Torx tool supplied. Hold each
rear hook bracket in alignment whilst tightening the single
fixing screw for each bracket. Do not overtighten.
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FITTING REAR HOOK BRACKET
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REAR CORNER COVER PANEL
7. Fit the trimmed cover panels to each rear corner of the roof, noting that the panels are handed for left and right sides. Press
the panels firmly into position fully to engage the ‘Velcro’ fixing
patches.
WARNING: Do not drive the car with the cover panels removed.
Injury could result from contact with the roof brackets in
a car collision.
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8. Using the special tool provided, install the windscreen header
cover panel by locating first with the central screw, and then by the outer screws before tightening in the same order.
WARNING:
• Do not drive the car with the trim cover panels removed. Injury could result from contact with the roof brackets in
a car collision.
• Before driving check that the roof is secure by pulling upwards on each corner in turn. If any upward movement
is evident, check the correct fitment of all mounting brack
-
ets. An insecure or incorrectly fitted roof could cause
death or serious injury to other road users or a crash in
which you or others could be killed or seriously injured.
WINDSCREEN HEADER TRIM
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b331
WINDSCREEN HEADER TRIM
Hard Top - Removal
WARNING:Do not attempt to remove the hard top roof whilst the
car is moving. Serious injury or death could result from an
unsecured roof panel.
1. Open both doors.
2. Using the special tool supplied, release the three Torx screws securing the windscreen header trim panel, and remove the
panel.
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3. Using the special tool supplied, slacken the Torx screw se-
curing each front corner spigot bracket to the roof, but do not
yet remove the screws.
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FRONT CORNER SPIGOT BRACKET
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ohs149
REAR HOOK BRACKET
4. Pull off the trim cover from each rear corner of the roof panel and remove the screw securing the hook bracket to the latch plate at each rear corner.
5. Remove the two front corner bracket fixing screws and lift the
front edge of the roof slightly to release the front brackets
from
their latch plate slots.
6. With the aid of an assistant, lift the roof from the car taking care to restrain the tethered brackets to avoid damaging the
paintwork.
7. If storing the roof vertically, take care to avoid damaging the panel corners by using a protective floor covering.
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SERVICING AND MAINTENANCEBODYCARE
Body Features Lotus are among the world leaders in the field of automotive
composite moulding design and manufacturing techniques.
Composite materials have major advantages for specialist car bodies, and these brief notes introduce some features of the
construction and service properties of automotive composite bodies. The manufacturing process enables the thickness of com
-
posite mouldings to be varied in order to provide ef ficient structures of high strength and low weight. Composites will not
corrode, so the strength of composite components is retained regardless of age, unless physical damage is sustained. On
the Elise, the body construction utilises several mouldings to
form a single unit for the whole of the nose and front wings, and
a second unit for the whole of the rear body aft of the doors.
These two moulded assemblies are fixed using threaded fasten
-
ers to permit easy removal for access to chassis or powertrain
components, or to allow simple and economic accident repair.
Other composite mouldings include the door shells, sills, front access panels, windscreen frame and rear bulkhead, some panels being bonded to the aluminium alloy chassis with an
elastomeric adhesive.
Several different processes are used to manufacture the
various panels depending on the functional requirements, with the main outer panels using an injection compression mould
-
ing technique which eliminates the ‘gelcoat’ used on the outer
surface of conventionally manufactured composite panels. This
process provides considerably increased resistance to surface
damage from minor knocks, where a conventional composite panel would suffer cracking of the gel coat, or a steel panel be
-
come dented. If severe damage is caused to a composite panel
where the underlying structure is broken, repairs may take the
form of panel replacement, or of panel repair using techniques
where new composite material is integrated with the old to result in undiminished panel strength.
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NOTICE: The Elise is not equipped with conventional separate shock absorbing bumpers, so extra care should be taken when parking to guard against body damage. The Lotus Elise does
not offer the same kind and degree of impact resistance or
energy absorption afforded by conventional U.S. bumper sys
-
tems. Care is also required, due to the low ground clearance, to guard against car underside damage caused by ramps, kerbs
and road humps.
Paint Care The acr ylic enamel finish of the Lotus Elise is extremely
resistant to all normal forms of atmospheric attack. Following
the simple maintenance procedure summarised below will help retain the gloss, colour and protective properties of the paint
throughout the life of the car. However, car finishes are not im
-
mune to damage and amongst the more common causes of deterioration are:
- Atmospheric contaminants; dust, soot, ash, and acidic or
alkaline aerosol mist can chemically attack paint.
- Abrasion; blowing sand and dust, or a dirty washing cloth.
- Tree sap and insect fluids; can form a water-insoluble polymer
that adheres to the paint.
- Bird excrement; highly acidic or alkaline, they can chemically etch the paint. Wash off immediately.
- Leaves; contain tannic acid which can stain light finishes.
- Impact damage; granite chippings thrown up from poor or recently dressed road surfaces can subject the body to severe
localised impact, and result in paint chips, especially around
the vulnerable frontal panels. Do not follow other cars too closely in such circumstances. For optimum paintwork pro
-
tection, Lotus recommends the use of a self adhesive film kit
which your dealer will be pleased to supply and/or fit.
- Moisture entrapment; Long term use of a non-breathable car cover can trap moisture and/or induce condensation and promote water penetration of the paint film.
Ventilation Water lying on the paint surface for a lengthy period will even
-
tually penetrate the paint film. Although the effects will not be
visible immediately, a deterioration in the protective properties
of the paint film will ultimately result.
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