2005 LEXUS ES300 Strut

C90458F41967
NVm (kgfVcm, ftVlbf) : Specified torque

Non-reusable part
High Temperature grease
Parking Brake Assy:
Shoe Hold-down Spring PinRear Disc Brake Caliper Assy LH
Parking Brake Shoe Parking Brake Shoe Return
Tension Spring
Parking Brake Shoe Strut LH Parking Brake
Shoe Strut
Compression
Spring
Parking Brake Shoe
Shoe Hold-down Spring CupShoe Adjusting Screw Set Parking Brake Shoe
Return Tension Spring
Rear DiscHole Plug Adjusting BoltShoe Hold-down Spring C-W asher
Shim
47 (480, 35)
Parking Brake
Shoe Lever

Adjusting Bolt
- PARKING BRAKEPARKING BRAKE
33-5
2501 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

3305K-02
C90471
C90462F41690
- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.3
33-1 1
2507 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
PARKING BRAKE CABLE ASSY NO.3
REPLACEMENT
HINT:

COMPONENTS: See page 33-3

For parking brake cable No.2, employ the same procedure to the RH side.
1. REMOVE REAR WHEEL
2. REMOVE REAR DISC BRAKE CALIPER ASSY LH
(a) Remove the 2 bolts and separate the rear disc brake caliper assy LH.
HINT:
Do not the flexible hose from the brake caliper assy LH.
3. REMOVE REAR DISC(See page 33-16)
4. REMOVE PARKING BRAKE SHOE RETURN TENSION SPRING(See page 33-16)
5. REMOVE PARKING BRAKE SHOE STRUT COMPRESSION SPRING(See page 33-16)
6. REMOVE PARKING BRAKE SHOE STRUT LH(See page 33-16)
7. REMOVE PARKING BRAKE SHOE(See page 33-16)
8. REMOVE PARKING BRAKE CABLE HEAT INSULATOR
(a) Remove the 3 nuts and parking brake heat insulator.
9. REMOVE PARKING BRAKE CABLE ASSY NO.3
(a) Remove the 2 bolts and disconnect the parking brake
cable assy No.3 from the backing plate.
(b) Remove the 2 nuts, bolt and parking brake cable assy
No.3.

- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.3
33-13
2509 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
14. INSTALL PARKING BRAKE SHOE STRUT LH(See page 33-16)
15. INSTALL PARKING BRAKE SHOE STRUT COMPRESSION SPRING(See page 33-16)
16. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING(See page 33-16)
17. CHECK PARKING BRAKE INSTALLATION(See page 33-16)
18. INSTALL REAR DISC(See page 33-16)
19. ADJUST PARKING BRAKE SHOE CLEARANCE(See page 33-16)
20. INSTALL REAR DISC BRAKE CALIPER ASSY LH
(a) Install the rear disc brake caliper with the 2 bolts.
Torque: 47 NVm (480 kgfVcm, 35 ftVlbf)
21. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
22. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL(See page 33-2)

3305M-03
C64523
Contract
F06409
F40318
33-16
- PARKING BRAKEPARKING BRAKE ASSY
2512 Author
: Date
:
PARKING BRAKE ASSY
OVERHAUL
HINT:

COMPONENTS: See page 33-3

Overhaul the RH side by the same procedures with LH side.
1. REMOVE REAR WHEEL
2. REMOVE REAR DISC BRAKE CALIPER ASSY LH
(a) Remove the 2 bolts and separate the rear disc brake caliper assy LH.
HINT:
Do not disconnect the flexible hose from the brake caliper.
3. REMOVE REAR DISC
(a) Release the parking brake, and remove the rear disc.
HINT:

Put matchmarks on the disc and the axle hub.

If the disc cannot be removed easily, turn the shoe adjust-
er until the wheel turns freely.
4. INSPECT BRAKE DISC INSIDE DIAMETER
(a) Using a brake drum gauge or equivalent, measure the in-
side diameter of the disc.
Standard inside diameter: 170 mm (6.69 in.)
Maximum inside diameter: 171 mm (6.73 in.)
5. REMOVE PARKING BRAKE SHOE RETURN TENSION
SPRING
(a) Using a needle-nose pliers, remove the 2 return tension
springs.
6. REMOVE PARKING BRAKE SHOE STRUT COMPRESSION SPRING
(a) Slide out the front shoe and remove the compression spring.
7. REMOVE PARKING BRAKE SHOE STRUT LH

R00343
C80705
F40318
33-18
- PARKING BRAKEPARKING BRAKE ASSY
2514 Author
: Date
:
12. INSTALL PARKING BRAKE SHOE
(a) Install the shoe lever and shim to the rear shoe with a new
C-washer .
(b) Using a feeler gauge, measure the clearance.
Standard clearance: Less than 0.35 mm (0.0138 in.)
If the clearance is not within the specification, replace the shim
with one of the correct size.
Shim ThicknessShim Thickness
0.3 mm (0.012 in.)0.9 mm (0.035 in.)
0.6 mm (0.024 in.)-
(c) Apply the high temperature grease to the adjusting bolt.
(d) Install the shoe adjusting screw set and tension spring to
the front and rear shoe.
(e) Install the 2 pins, 4 cups and 2 shoe hold-down springs.
(f) Connect the parking brake cable to the shoe lever.
(g) Install the front and rear parking brake shoe.
13. INSTALL PARKING BRAKE SHOE STRUT LH
14. INSTALL PARKING BRAKE SHOE STRUT COMPRESSION SPRING
15. INSTALL PARKING BRAKE SHOE RETURN TENSION
SPRING
(a) Using a needle nose pliers, install the 2 return tension
springs.

C90458F41967
NVm (kgfVcm, ftVlbf) : Specified torque

Non-reusable part
High Temperature grease
Parking Brake Assy:
Shoe Hold-down Spring PinRear Disc Brake Caliper Assy LH
Parking Brake Shoe Parking Brake Shoe Return
Tension Spring
Parking Brake Shoe Strut LH Parking Brake
Shoe Strut
Compression
Spring
Parking Brake Shoe
Shoe Hold-down Spring CupShoe Adjusting Screw Set Parking Brake Shoe
Return Tension Spring
Rear DiscHole Plug Adjusting BoltShoe Hold-down Spring C-W asher
Shim
47 (480, 35)
Parking Brake
Shoe Lever

Adjusting Bolt
- PARKING BRAKEPARKING BRAKE
33-5
2501 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

3305K-02
C90471
C90462F41690
- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.3
33-1 1
2507 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
PARKING BRAKE CABLE ASSY NO.3
REPLACEMENT
HINT:

COMPONENTS: See page 33-3

For parking brake cable No.2, employ the same procedure to the RH side.
1. REMOVE REAR WHEEL
2. REMOVE REAR DISC BRAKE CALIPER ASSY LH
(a) Remove the 2 bolts and separate the rear disc brake caliper assy LH.
HINT:
Do not the flexible hose from the brake caliper assy LH.
3. REMOVE REAR DISC(See page 33-16)
4. REMOVE PARKING BRAKE SHOE RETURN TENSION SPRING(See page 33-16)
5. REMOVE PARKING BRAKE SHOE STRUT COMPRESSION SPRING(See page 33-16)
6. REMOVE PARKING BRAKE SHOE STRUT LH(See page 33-16)
7. REMOVE PARKING BRAKE SHOE(See page 33-16)
8. REMOVE PARKING BRAKE CABLE HEAT INSULATOR
(a) Remove the 3 nuts and parking brake heat insulator.
9. REMOVE PARKING BRAKE CABLE ASSY NO.3
(a) Remove the 2 bolts and disconnect the parking brake
cable assy No.3 from the backing plate.
(b) Remove the 2 nuts, bolt and parking brake cable assy
No.3.

- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.3
33-13
2509 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
14. INSTALL PARKING BRAKE SHOE STRUT LH(See page 33-16)
15. INSTALL PARKING BRAKE SHOE STRUT COMPRESSION SPRING(See page 33-16)
16. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING(See page 33-16)
17. CHECK PARKING BRAKE INSTALLATION(See page 33-16)
18. INSTALL REAR DISC(See page 33-16)
19. ADJUST PARKING BRAKE SHOE CLEARANCE(See page 33-16)
20. INSTALL REAR DISC BRAKE CALIPER ASSY LH
(a) Install the rear disc brake caliper with the 2 bolts.
Torque: 47 NVm (480 kgfVcm, 35 ftVlbf)
21. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
22. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL(See page 33-2)