Page 277 of 969
F41533Disc brake grease Lithium soap base glycol grease
Non-reusable part
NVm (kgfVcm, ftVlbf)
: Specified torque Front Disc Brake
Bleeder Plug
Front Flexible Hose Union Bolt
Gasket
Front Disc Brake
Bleeder Plug Cap
Front Disc Brake
Cylinder Slide Pin
Front Disc Brake
Cylinder Slide Bush
Front Disc Brake
Bush Dust Boot
Front Disc Brake
Bush Dust Boot
Front Disc Brake
Cylinder Slide Pin
Front Disc Brake
Cylinder Mounting LH
Front Disc Brake
Pad Support Plate
Front Disc
Anti Squeal
Shim
Disc Brake
Pad Kit Front
Twin Piston Type:
Set Ring
Cylinder Boot Front Disc
Brake Piston
Piston Seal
Disc Brake
Cylinder Assy LH
Anti Squeal
ShimWear Indicator
106.9 (1,090, 79)
106.9 (1,090, 79)
34.3 (350, 25)
8.3 (85, 74 in.Vlbf)
29.4 (300, 22)
34.3 (350, 25)
32-32
- BRAKEFRONT BRAKE
2466 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 282 of 969
F41544
F41565
- BRAKEFRONT BRAKE
32-37
2471 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
25. INSPECT DISC RUNOUT
(a) Temporarily install the disc with hub nuts.
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
(b) Using a dial indicator, measure the disc runout 10 mm
(0.39 in.) away from the outer edge of the disc.
Maximum disc runout: 0.05 mm (0.0020 in.)
(c) If the disc runout is greater than the maximum value,
check the bearing play in the axial direction and check the
axle hub runout (see page 30-2). If the bearing play and
axle hub runout are normal, adjust the disc runout or grind
it on a ºOn-carº brake lathe.
26. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG
(a) Temporarily tighten the bleeder plug to the disc brake cylinder.
27. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP
28. INSTALL PISTON SEAL
(a) Install the piston seal (Single piston Type).
(1) Apply the lithium soap base glycol grease to a new piston seal.
(2) Install the piston seal to the disc brake cylinder.
(b) Install the 2 piston seals (Twin piston Type).
(1) Apply the lithium soap base glycol grease to the 2 new piston seals.
(2) Install the 2 piston seals to the disc brake cylinder.
29. INSTALL FRONT DISC BRAKE PISTON
(a) Install the front disc brake piston (Single piston Type).
(1) Apply the lithium soap base glycol grease to the piston.
(2) Install the piston to the disc brake cylinder.
NOTICE:
Do not screw the piston forcibly into the disc brake cylinder.
(b) Install the 2 front disc brake pistons (Twin piston Type).
(1) Apply the lithium soap base glycol grease to the 2 pistons.
(2) Install the 2 pistons to the disc brake cylinder.
NOTICE:
Do not screw the piston forcibly into the disc brake cylinder.
30. INSTALL CYLINDER BOOT
(a) Install the cylinder boot (Single piston Type).
(1) Apply the lithium soap base glycol grease to a new
cylinder boot.
(2) Install the cylinder boot to the disc brake cylinder.
HINT:
Install the boot securely to the grooves of the cylinder and pis-
ton.
(3) Using a screwdriver, install a new set ring.
NOTICE:
Do not damage the cylinder boot.
Page 285 of 969
320E7-03
F41864Disc brake grease Lithium soap base glycol grease
Non-reusable part
NVm (kgfVcm, ftVlbf)
: Specified torque Rear LH
Flexible Hose Union Bolt
Gasket
Rear Disc Brake
Cylinder Slide Pin
Rear Disc Brake
Cylinder Slide Bush
Rear Disc Brake
Bleeder Plug
Rear Disc Brake
Bleeder Plug Cap
Disc Brake Cylinder
Assy Rear LH
Piston Seal
Rear Disc Brake
Disc Brake Piston
Cylinder Boot
Set Ring
Rear Disc Brake
Bush Dust Boot
Rear Disc Brake
Cylinder Slide Pin
Rear Disc Brake
Pad Support Plate
Rear Disc Brake
Cylinder Mounting LH
Anti Squeal
Shim No.1
Disc Brake
Pad Kit Rear Disc Brake
Pad Kit Rear
Parking Brake Shoe
Adjusting Hole Plug
Rear DiscAnti Squeal
Shim No.2 Wear Indicator Anti Squeal
Shim No.2
Anti Squeal
Shim No.1
Wear Indicator
61.8 (630, 46)
61.8 (630, 46)
39.2 (400, 29)
29.4 (300, 22)
34.3 (350, 25)
8.3 (85, 74 in.Vlbf)
32-40
- BRAKEREAR BRAKE
2474 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
REAR BRAKE
COMPONENTS
Page 289 of 969
F41554
F41555
Matchmarks
F41556
32-44
- BRAKEREAR BRAKE
2478 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
23. INSPECT DISC THICKNESS
(a) Using a micrometer, measure the disc thickness.
USA, Canada models:
Standard thickness: 12.0 mm (0.472 in.)
Minimum thickness: 10.5 mm (0.413 in.)
Brazil models:
Standard thickness: 10.0 mm (0.394 in.)
Minimum thickness: 8.5 mm (0.335 in.)
24. REMOVE PARKING BRAKE SHOE ADJUSTING HOLE PLUG
25. REMOVE REAR DISC
(a) Put matchmarks on the disc and the axle hub.
(b) Remove the disc.
26. INSTALL REAR DISC
(a) Aligning the matchmarks, install the rear disc.
HINT:
When replacing the disc with a new one, select the installation position where the disc has the minimum run-
out.
27. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG
28. INSPECT DISC RUNOUT
(a) Temporarily install the disc with hub nuts.
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
(b) Using a dial indicator, measure the disc runout 10 mm
(0.39 in.) away from the outer edge of the disc.
Maximum disc runout: 0.15 mm (0.0059 in.)
(c) If the disc runout is greater than the maximum value,
check the bearing play in the axial direction and check the
axle hub runout (see page 30-2). If the bearing play and
axle hub runout are normal, adjust the disc runout or grind
it on a ºOn-carº brake lathe.
29. ADJUST PARKING BRAKE SHOE CLEARANCE (SEE PAGE 33-16)
30. TEMPORARILY TIGHTEN REAR DISC BRAKE BLEEDER PLUG
(a) Temporarily tighten the bleeder plug to the disc brake cylinder.
31. INSTALL REAR DISC BRAKE BLEEDER PLUG CAP
Page 303 of 969
C83035
32-58
- BRAKESKID CONTROL SENSOR
2492 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
8. INSTALL REAR AXLE HUB & BEARING ASSY LH
(a) Install the rear axle hub & bearing assy with the 4 bolts.
Torque: 80 NVm (816 kgfVcm, 59 ftVlbf)
9. INSTALL REAR DISC
10. INSTALL REAR DISC BRAKE CALIPER ASSY LH (SEE PAGE 32-41)
11. CONNECT SKID CONTROL SENSOR WIRE
12. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
13. INSPECT TIRE (SEE PAGE 28-1)
14. MEASURE VEHICLE HEIGHT (SEE PAGE 27-3)
15. INSPECT SIDE SLIP (SEE PAGE 27-3)
16. INSPECT CAMBER (SEE PAGE 27-3)
17. INSPECT TOE-IN (SEE PAGE 27-3)
18. ADJUST CAMBER AND TOE-IN (SEE PAGE 27-3)
19. CHECK ABS SPEED SENSOR SIGNAL (SEE PAGE 05-420 or 05-471)
Page 309 of 969
3305G-02
F41011
Adjusting Nut
Lock Nut 33-2
- PARKING BRAKEPARKING BRAKE SYSTEM
2498 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
ADJUSTMENT
1. REMOVE REAR WHEEL
2. ADJUST PARKING BRAKE SHOE CLEARANCE(See page 33-16)
3. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
4. INSPECT PARKING BRAKE PEDAL TRAVEL
(a) Slowly depress the parking brake pedal all the way, and count the number of clicks.
Parking brake pedal travel: 3 - 6 clicks at 300 N (31 kgf, 68.3 lbf)
5. ADJUST PARKING BRAKE PEDAL TRAVEL
(a) Depress the parking brake pedal 3 notches to make a
room for the procedure, and loosen the lock nut.
(b) Return the parking brake pedal to the original position.
(c) Turn the adjusting nut until the parking brake pedal travel
is correct.
(d) Depress the parking brake pedal 3 notches to make a
room for the procedure, and tighten the lock nut.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
(e) Return the parking brake pedal to the original position.
(f) Check whether parking brake drags or not.
(g) When operating the parking brake pedal, check that the
parking brake pedal indicator light lights up.
Page 310 of 969
3305H-02
F41008NVm (kgfVcm, ftVlbf) : Specified torque
39 (398, 29)
5.4 (55, 48 in.Vlbf)
Lock NutAdjusting NutParking Brake Control Pedal Assy
Parking Brake Switch Assy
Tension Spring
Parking Brake Cable Assy No.1
Clip
39 (398, 29)39 (398, 29)
Parking Brake Control Pedal Assy:
Parking Pedal PadReturn Spring Damper
- PARKING BRAKEPARKING BRAKE
33-3
2499 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
PARKING BRAKE
COMPONENTS
Page 311 of 969
C90467F41686
NVm (kgfVcm, ftVlbf) : Specified torque
5.4 (55, 48 in.Vlbf)
12.5 (128, 9)
Consol Box Mounting Bracket No.2Parking Brake Control Pedal Models:
12.5 (128, 9)
Parking Brake EqualizerParking Brake Cable Assy No.3
5.4 (55, 48 in.Vlbf)
5.4 (55, 48 in.Vlbf)7.8 (80, 69 in.Vlbf)
Parking Brake Cable Assy No.4
Parking Brake Cable Heat Insulator
Parking Brake Cable:
5.4 (55, 48 in.Vlbf)
12.5 (128, 9)12.5 (128, 9)
33-4
- PARKING BRAKEPARKING BRAKE
2500 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
