2005 LEXUS ES300 length

A81664
Generator Washer
A79305
Length
A79306
A88420
Ohmmeter Slip Ring
A88421
Ohmmeter Slip RingRotor Core
- STARTING & CHARGINGGENERATOR ASSY (3MZ-FE)
19-25
2357 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
4. REMOVE GENERATOR ROTOR ASSY
(a) Remove the generator washer and generator rotor.
5. INSPECT GENERATOR BRUSH HOLDER ASSY
(a) Inspect the length.
(1) Using vernier calipers, measure the exposed brush
length.
Standard exposed brush length: 10.5 mm (0.413 in.)
Minimum exposed brush length: 4.5 mm (0.177 in.)
If the exposed brush length is less than minimum, replace the
generator brush holder.
6. INSPECT GENERATOR ROTOR ASSY
(a) Check that the bearing is not rough or worn.
If necessary, replace the generator rotor.
(b) Inspect the resistance.
(1) Using an ohmmeter, measure the resistance be-
tween the slip rings.
Resistance: 2.3 to 2.7W at 20
C (68
F)
If the resistance is not as specified, replace the generator rotor.
(c) Check the continuity.
(1) Using an ohmmeter, check that there is no continu-
ity between the slip ring and rotor core.
If there is continuity, replace the generator rotor.
(d) Check the appearance.
(1) Check that the slip rings are not rough or scored.
If rough or scored, replace the generator rotor.

R00429
Marked Line
F16018
- STEERING COLUMNSTEERING
50-5
2566 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(1) Draw a line on the RH and LH tie rod and rack ends
where it can easily be seen.
(2) Using a paper gauge, measure the distance from
RH and LH tie rod ends to the rack end screws.
HINT:

Measure the RH side and LH side.

Make a note of the measured values.
(3) Remove the RH and LH boot clips from the rack
boots.
(4) Loosen the RH and LH lock nuts.
(5) Turn the RH and LH rack end by the same amount
(but in different directions) according to the steering
angle.
1 turn 360 deg. of rack end (1.5 mm (0.059 in.) horizon-
tal movement) - 12 deg. of steering angle.
(6) Tighten the RH and LH lock nuts.
Torque: 74 NVm (755 kgfVcm, 55 ftVlbf)
NOTICE:
Make sure that the difference in length between RH and LH
tie rod ends and rack end screws are within 1.5 mm (0.059
in.).
(7) Install the RH and LH boot clips.

Page 1 of 6Lexus Supports ASE Certification
Title:
SEAT BELT EXTENDER
Models:
'03 ± '05 Model Year
Technical Service
Information Bulletin
September 29, 2004
BO009-04
TSIB REVISION NOTICE:
December 9, 2005: The ªRear Seat Belt Extender Applicationsº section has been
updated. In the Part Number Information table, the part numbers for series Q±6 have
been updated.
June 28, 2005: In the ªRear Seat Belt Extender Applicationsº section, the series
number for the '05 ES 330 has been updated to R±7.
Previous versions of this TSIB should be discarded.
Lexus customers who find it necessary to
increase the length of their seat belts may
obtain Seat Belt Extenders at no cost through
their local Lexus dealer.
The extender is available in 6 inch,
9 inch, 12 inch, 15 inch, and
18 inch lengths.
The extender is available only in black.
Owners are informed of the Seat Belt
Extender availability through the Lexus
Owner 's Manual included in each vehicle.
The customer (individual requiring the extender) must visit a Lexus dealership to have the
required measurements made and to complete the Seat Belt Extender Worksheet. The
worksheet will allow the proper fitting and selection of a Seat Belt Extender for the
customer. The dealership personnel should then determine the applicable part number
and place an order through
Dealer Daily.
The dealership service department should complete the affixed Seat Belt Extender
Customer Information Label on the part and review the ªOwner Instruction Sheetº with the
customer. The dealership should give a copy of the completed worksheet to the customer
and keep the original in the customer's file.
To assure utmost owner satisfaction, it is recommended that a dealership designate one
person to coordinate all activities related to the Seat Belt Extender issue.
It is recommended that dealerships do NOT stock Seat Belt Extenders due to the need
for proper fitting to individual customers.
This bulletin contains the following information:
Procedure and Sample Label Page 2. . . . . . . . . .
Application Charts Page 3. . . . . . . . . . . . . . . . . . . .
Part Number Information Page 4. . . . . . . . . . . . . .
Owner Instructions Page 5. . . . . . . . . . . . . . . . . . .
Seat Belt Extender Worksheet Page 6. . . . . . . . .
2003 ± 2005 model year Lexus vehicles.
OP CODEDESCRIPTIONTIMEOFPT1T2
N/ANot Applicable to Warranty ±±±±
BODY
Introduction
Seat Belt
Extender
Applicable
Vehicles
Warranty
Information

Page 4 of 6
PART NUMBER PREFIX: 73399±
SERIESLENGTHSERIES6 INCH9 INCH12 INCH15 INCH18 INCH
R±3±50010±50020±50030±50040±50050
R±5±16060±16070±16080±16090±16100
R±6±35110±35120±35130±35140±35150
R±7±48010±48020±48030±48040±48050
N±6±20160±20170±20180±20190±20200
K±5±35010±35020±35030±35040±35050
K±6±35060±35070±35080±35090±35100
Q±5±AE010±AE020±AE030±AE040±AE050
Q±6±AE061±AE071±AE081±AE091±AE101
SEAT BELT EXTENDER: '03±'05 MODEL YEAR ± BO009-04 Revised September 29, 2004
Part Number
Information

Page 5 of 6
Failure to follow the recommendations indicated below could result in reduced
effectiveness of the seat belt restraint system in case of vehicle collision, causing
personal injury.
If your seat belt cannot be fastened securely because it is not long enough, a
personalized Seat Belt Extender is available from your Lexus dealer free of charge.
Please visit your local Lexus dealer so that the dealer can order the proper required
length extender. Bring the heaviest coat you expect to wear for proper measurement and
selection of length. Additional ordering information is available at your Lexus dealer.
When the Seat Belt Extender is provided for rear seat positions (with automatic locking
retractor), make sure that the retractor is locked when in use.
To connect the extender to the seat
belt, insert the tab into the seat belt
buckle so that the buckle-release
buttons of the extender and the seat
belt are both facing outward as shown.
You will hear a click when the tab locks
into the buckle.
When not in use, remove the extender
and store in the vehicle for future use.
CAUTION:
On vehicles equipped with SRS ± Occupant Classification System (OCS)*, it is
critical that the extender tab be buckled into the buckle AFTER the occupant sits
down in the seat.
Leaving extender installed in the buckle before sitting down will cause the OCS to be
in the ªairbag offº or disarmed state.
* OCS will enable or disable the passenger front and side airbags based on passenger weight and seat belt
latch position classifying the passenger as a child or adult.
CAUTION:
When using the Seat Belt Extender, observe the following. Failure to follow these
instructions could result in reduced effectiveness of the seat belt restraint system in
case of vehicle accident, increasing the chance of personal injury.
Never use the Seat Belt Extender if you can COMFORTABLY fasten the seat belt
without it.
The Seat Belt Extender must never be used with any child safety seats.
Remember that the extender provided for you may not be safe when used on a
different vehicle, for another person or for a different seating position than the one
originally intended.September 29, 2004
SEAT BELT EXTENDER: '03±'05 MODEL YEAR ± BO009-04 Revised
Owner
Instructions
Seat Belt ExtenderSeat Belt Release

Page 6 of 6
SEAT BELT EXTENDER WORKSHEET
PLEASE COPY THIS ORIGINAL WORKSHEET FOR EACH EXTENDER NEEDED
CAUTIONS:
To minimize the chance and/or severity of injury in an accident, the Seat Belt Extender must only be used:
1 By the person for whom it was provided.
2 In the seat position for which it was provided.
The Seat Belt Extender must never be used with any child safety seats.
When the Seat Belt Extender is provided for rear seat positions (with automatic locking retractor),
make sure the retractor is locked when extender belt is in use.
DEALER
SEAT BELT EXTENDER APPLICATIONAPPLICANT
DEALER
CODEDEALER
NAMEAPPLICANT
NAME
ADDRESSADDRESS
CITY
&
STATEZIPCITY
&
STATEZIPPHONE
EMPLOYEE
NAMEMODEL
YEARBODY
TYPESEATING
POSITIONVEHICLE
IDENTIFICATION
NUMBER
DIRECTIONS FOR DETERMINING PROPER EXTENDER LENGTH
1. Place the seat in the position the applicant normally uses.
2. With the applicant in the seat, wearing the thickest coat expected to be worn, pull belt all the way out and try to
buckle belt.
If belt latches into buckle and feels comfortable against upper chest area, an extender is not needed.
If belt does not buckle, continue with Step 3.
If buckle latches but belt has no slack remaining, continue with Step 3.
3. Measure distance between applicant's navel and seat belt buckle (Dimension A) and enter on Worksheet.
4. With belt all the way out, measure distance between latch tip and buckle tip (Dimension B) and enter
on Worksheet.
NOTE: If belt latches but there is no slack enter zero as Dimension B.
5. Subtract Dimension B from Dimension A and record number in Check Number box on Worksheet.
6. Seat Belt Extender length is Dimension B rounded up to next extender length (without exceeding
Check Number).
NOTE: If extender length exceeds Check Number, an extender cannot
be provided to the customer.
CAUTION:
On vehicles equipped with SRS Ð Occupant Classification System (OCS), it is critical that the extender
tab be buckled into the buckle AFTER the occupant sits down in the seat.
Leaving extender installed in the buckle before sitting down will cause the OCS to be in the ªairbag offº
or disarmed state.
Dimension A:
NAVEL TO BUCKLEDimension B:
LATCH TO BUCKLE
BuckleNavel
ABuckle
Latch
B
SEAT BELT EXTENDER CALCULATION
DIMENSION
A:DIMENSION
B:CHECK
NUMBER:
SEAT BELT EXTENDER AUTHORIZATION
The same Seat Belt Extender can be used for right and left seating applications. Each Seat Belt
Extender will have a label identifying the owner, VIN and seating position.
Applicant's Signature:
Date:
(Actual user of Seat Belt Extender)

PRE±DELIVERY SERVICE (PDS) INFORMATION FOR ES 330 ± PD002-03 August 26, 2003
Page 4 of 9
FRONT LICENSE PLATE MOUNTING BRACKET INSTALLATION
The front license plate bracket and two self tapping screws are included in the
luggage compartment.
1. Aligning the holes ªAº of the mounting
bracket with the dimples on the front
bumper cover, mark the location of the
holes ªBº on the front bumper cover.
NOTE:
Holes ªAº are used for installation
of the mounting bracket to the
bumper cover.
Holes ªBº are used for installation
of the front license plate to the
mounting bracket.
2. Drill two relief holes with a diameter of
12 mm (0.47 in.) at the marks on the
front bumper cover to prevent the
license plate retaining bolt end from
contacting the cover.
NOTE:
Do not drill the dimples on the front
bumper cover.
3. Install the mounting bracket to the
front bumper cover using the two self
tapping screws.
Install the front license plate to the
mounting bracket using bolts of the
following dimensions:
Length: less than 25 mm (0.98 in.)
Diameter: 6.0 mm (0.24 in.)
Pitch: 1.0 mm (0.04 in.) ITEM NO. 3:
Introduction
Installation
Procedure
Mark And Drill Holes
Dimples
Mounting Bracket
AA B B
Tapping Screws

FRONT LICENSE PLATE MOUNTING BRACKET INSTALLATION ± PD036-05 August 25, 2005
Page 2 of 2
3. Install the mounting bracket to the
front bumper cover using the two
self-tapping screws.
4. Install the front license plate to the
mounting bracket using bolts of the
following dimensions:
Length: Less than 25 mm (0.98 in.)
Diameter: 6.0 mm (0.24 in.)
Pitch: 1.0 mm (0.04 in.) Installation
Procedure
(Continued)
Tapping Screws