2005 LEXUS ES300 transmission

4010V-04
C91925
D30865
AT0103
C91927
- AUTOMATIC TRANSMISSION / TRANSTRANSMISSION WIRE (U151E)
40-21
2536 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
TRANSMISSION WIRE (U151E)
REPLACEMENT
1. REMOVE ENGINE UNDER COVER NO.1
2. DRAIN AUTOMATIC TRANSAXLE FLUID
(a) Remove the drain plug, gasket, and drain ATF.
(b) Install a new gasket and drain plug.
Torque: 49 NVm (500 kgfVcm, 36 ftVlbf)
3. REMOVE AUTOMATIC TRANSAXLE OIL PAN
SUB-ASSY
(a) Remove the 18 bolts, oil pan and gasket.
NOTICE:
Some fluid will remain in the oil pan. Remove all the pan
bolts, and carefully remove the oil pan assembly.
(b) Remove the 2 magnets from the oil pan.
(c) Examine particles in pan.
(1) Use the removed magnets to collect steel chips.
Look carefully at the chips and particles in the pan
and the magnet to anticipate the type of wear you
will find in the transaxle.
Steel (magnetic): bearing, gear and plate wear
Brass (non-magnetic): bearing wear
4. DISCONNECT TRANSMISSION WIRE
(a) Disconnect the 7 shift solenoid valve connectors.
(b) Remove the bolt and lock plate, and disconnect the ATF
temperature sensor.

D03547
D03547
C91927
D30865
C91925
40-22
- AUTOMATIC TRANSMISSION / TRANSTRANSMISSION WIRE (U151E)
2537 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
5. REMOVE TRANSMISSION WIRE
(a) Disconnect the transmission wire connectors.
(b) Remove the bolt and transmission wire.
6. INSTALL TRANSMISSION WIRE
(a) Coat a O-ring of the transmission wire connector with
AT F.
(b) Install the transmission wire with the bolt.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
7. CONNECT TRANSMISSION WIRE
(a) Coat a O-ring of the ATF temperature sensor with ATF.
(b) Install the ATF temperature sensor with the lock plate and
bolt.
Torque: 6.6 NVm (67 kgfVcm, 58 in.Vlbf)
(c) Connect the 7 shift solenoid valve connectors.
8. I N S TA L L A U TO M AT I C T R A N S A X L E O I L PA N
SUB-ASSY
(a) Install the 2 magnets in the oil pan.
(b) Apply seal packing to the 18 bolts.
Seal packing:
THREE BOND 2430 or equivalent
(c) Install a new gasket, oil pan and 18 bolts to the transaxle
case.
Torque: 7.8 NVm (80 kgfVcm, 69 in.Vlbf)
NOTICE:
Since the bolts should be seal bolts, apply seal packing to
the bolts and tighten them within 10 minutes after applying.

- AUTOMATIC TRANSMISSION / TRANSTRANSMISSION WIRE (U151E)
40-23
2538 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
9. ADD AUTOMATIC TRANSAXLE FLUID
10. INSPECT AUTOMATIC TRANSAXLE FLUID
(SEE PAGE 40-1)
11. INSTALL ENGINE UNDER COVER NO.1
12. RESET MEMORY (SEE PAGE 05-604)

4010W-04
C91925
D30865
AT0103
C91927
40-24
- AUTOMATIC TRANSMISSION / TRANSTRANSMISSION VALVE BODY ASSY (U151E)
2539 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
TRANSMISSION VALVE BODY ASSY (U151E)
REPLACEMENT
1. REMOVE ENGINE UNDER COVER NO.1
2. DRAIN AUTOMATIC TRANSAXLE FLUID
(a) Remove the drain plug, gasket, and drain ATF.
(b) Install a new gasket and drain plug.
Torque: 49 NVm (500 kgfVcm, 36 ftVlbf)
3. REMOVE AUTOMATIC TRANSAXLE OIL PAN
SUB-ASSY
(a) Remove the 18 bolts, oil pan and gasket.
NOTICE:
Some fluid will remain in the oil pan. Remove all the pan
bolts, and carefully remove the oil pan assembly.
(b) Remove the 2 magnets from the oil pan.
(c) Examine particles in pan.
(1) Use the removed magnets to collect steel chips.
Look carefully at the chips and particles in the pan
and the magnet to anticipate the type of wear you
will find in the transaxle.
Steel (magnetic): bearing, gear and plate wear
Brass (non-magnetic): bearing wear
4. DISCONNECT TRANSMISSION WIRE
(a) Disconnect the 7 shift solenoid valve connectors.
(b) Remove the bolt and lock plate, and disconnect the ATF
temperature sensor.

C91931
C91932
C91933
G30205
- AUTOMATIC TRANSMISSION / TRANSTRANSMISSION VALVE BODY ASSY (U151E)
40-25
2540 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
5. REMOVE VALVE BODY OIL STRAINER ASSY
(a) Remove the 3 bolts and oil strainer.
NOTICE:
Be careful that some fluid will come out from the oil strain-
er.
(b) Remove the O-ring from the oil strainer.
6. REMOVE TRANSMISSION VALVE BODY ASSY
(a) Support the valve body assy and remove the 17 bolts and
the valve body assy.
NOTICE:
Be careful not to drop the check valve body, spring and ac-
cumulator piston.
(b) Remove the check ball body and spring.

D30644
G30205
D30644
AB
B
C
D
40-26
- AUTOMATIC TRANSMISSION / TRANSTRANSMISSION VALVE BODY ASSY (U151E)
2541 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(c) Remove the 5 bolts and 7 shift solenoid valves.
7. INSTALL TRANSMISSION VALVE BODY ASSY
(a) Install the spring and check ball body.
(b) Install the 7 shift solenoid valves with the 5 bolts.
Torque:
Bolt A, B: 11 N´m (110 kgf´cm, 8 ft.Vlbf)
Bolt C, D: 6.6 N´m (67 kgf´cm, 58 in. lbf)
Bolt length:
Bolt A: 16 mm (0.63 in.)
Bolt B: 57 mm (2.2 in.)
Bolt C: 23 mm (0.9 in.)
Bolt D: 12 mm (0.47 in.)

C91933
A
B
CB
B
B
A
CCC




C
B
C91932
C91931
C91927
- AUTOMATIC TRANSMISSION / TRANSTRANSMISSION VALVE BODY ASSY (U151E)
40-27
2542 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(c) Align the groove of the manual valve with the pin of lever.
(d) Install the 17 bolts.
Torque: 11 NVm (110 kgfVcm, 8 ftVlbf)
NOTICE:
Push the valve body against the accumulator piston
spring and the check ball body to install it.
Temporarily tighten those bolts marked by
in the il-
lustration first because they are positioning bolts.
Bolt length:
Bolt A: 25 mm (0.984 in.)
Bolt B: 57 mm (2.244 in.)
Bolt C: 41 mm (1.614 in.)
8. INSTALL VALVE BODY OIL STRAINER ASSY
(a) Coat a new O-ring with ATF.
(b) Install the O-ring to the oil strainer.
(c) Install the oil strainer with the 3 bolts.
Torque: 11 NVm (110 kgfVcm, 8 ftVlbf)
9. INSTALL TRANSMISSION WIRE
(a) Coat a O-ring with ATF.
(b) Install the ATF temperature sensor with the lock plate and
bolt.
Torque: 6.6 NVm (67 kgfVcm, 58 in.Vlbf)
(c) Connect the 7 shift solenoid valve connectors.

D30865
C91925
40-28
- AUTOMATIC TRANSMISSION / TRANSTRANSMISSION VALVE BODY ASSY (U151E)
2543 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
10. I N S TA L L A U TO M AT I C T R A N S A X L E O I L PA N
SUB-ASSY
(a) Install the 2 magnets in the oil pan.
(b) Apply seal packing to 18 bolts.
Seal packing:
THREE BOND 2430 or equivalent
(c) Install a new gasket, oil pan and 18 bolts to the transaxle
case.
Torque: 7.8 NVm (80 kgfVcm, 69 in.Vlbf)
NOTICE:
Since the bolts should be seal bolts, apply seal packing to
the bolts and tighten them within 10 minutes after applying.
11. ADD AUTOMATIC TRANSAXLE FLUID
12. INSPECT AUTOMATIC TRANSAXLE FLUID (SEE PAGE 40-1)
13. INSTALL ENGINE UNDER COVER NO.1
14. RESET MEMORY (SEE PAGE 05-604)