2005 LEXUS ES300 torque

3305G-02
F41011
Adjusting Nut
Lock Nut 33-2
- PARKING BRAKEPARKING BRAKE SYSTEM
2498 Author
: Date
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
ADJUSTMENT
1. REMOVE REAR WHEEL
2. ADJUST PARKING BRAKE SHOE CLEARANCE(See page 33-16)
3. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
4. INSPECT PARKING BRAKE PEDAL TRAVEL
(a) Slowly depress the parking brake pedal all the way, and count the number of clicks.
Parking brake pedal travel: 3 - 6 clicks at 300 N (31 kgf, 68.3 lbf)
5. ADJUST PARKING BRAKE PEDAL TRAVEL
(a) Depress the parking brake pedal 3 notches to make a
room for the procedure, and loosen the lock nut.
(b) Return the parking brake pedal to the original position.
(c) Turn the adjusting nut until the parking brake pedal travel
is correct.
(d) Depress the parking brake pedal 3 notches to make a
room for the procedure, and tighten the lock nut.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
(e) Return the parking brake pedal to the original position.
(f) Check whether parking brake drags or not.
(g) When operating the parking brake pedal, check that the
parking brake pedal indicator light lights up.

3305H-02
F41008NVm (kgfVcm, ftVlbf) : Specified torque
39 (398, 29)
5.4 (55, 48 in.Vlbf)
Lock NutAdjusting NutParking Brake Control Pedal Assy
Parking Brake Switch Assy
Tension Spring
Parking Brake Cable Assy No.1
Clip
39 (398, 29)39 (398, 29)
Parking Brake Control Pedal Assy:
Parking Pedal PadReturn Spring Damper
- PARKING BRAKEPARKING BRAKE
33-3
2499 Author
: Date
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
PARKING BRAKE
COMPONENTS

C90467F41686
NVm (kgfVcm, ftVlbf) : Specified torque
5.4 (55, 48 in.Vlbf)
12.5 (128, 9)
Consol Box Mounting Bracket No.2Parking Brake Control Pedal Models:
12.5 (128, 9)
Parking Brake EqualizerParking Brake Cable Assy No.3
5.4 (55, 48 in.Vlbf)
5.4 (55, 48 in.Vlbf)7.8 (80, 69 in.Vlbf)
Parking Brake Cable Assy No.4
Parking Brake Cable Heat Insulator
Parking Brake Cable:
5.4 (55, 48 in.Vlbf)
12.5 (128, 9)12.5 (128, 9)
33-4
- PARKING BRAKEPARKING BRAKE
2500 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

C90458F41967
NVm (kgfVcm, ftVlbf) : Specified torque

Non-reusable part
High Temperature grease
Parking Brake Assy:
Shoe Hold-down Spring PinRear Disc Brake Caliper Assy LH
Parking Brake Shoe Parking Brake Shoe Return
Tension Spring
Parking Brake Shoe Strut LH Parking Brake
Shoe Strut
Compression
Spring
Parking Brake Shoe
Shoe Hold-down Spring CupShoe Adjusting Screw Set Parking Brake Shoe
Return Tension Spring
Rear DiscHole Plug Adjusting BoltShoe Hold-down Spring C-W asher
Shim
47 (480, 35)
Parking Brake
Shoe Lever

Adjusting Bolt
- PARKING BRAKEPARKING BRAKE
33-5
2501 Author
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:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

F41010
F41009
- PARKING BRAKEPARKING BRAKE CONTROL PEDAL ASSY
33-7
2503 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
12. INSTALL PARKING PEDAL PAD
13. INSTALL RETURN SPRING DAMPER
14. INSTALL TENSION SPRING
15. INSTALL PARKING BRAKE SWITCH ASSY
(a) Install the parking brake switch assy with the screw.
16. CONNECT PARKING BRAKE CABLE ASSY NO.1
(a) Connect the parking brake cable assy No.1 with the clip,
adjusting nut and lock nut.
17. INSTALL PARKING BRAKE CONTROL PEDAL ASSY
(a) Install the parking brake control pedal assy with the 2
bolts and nut.
Torque: 39 NVm (398 kgfVcm, 29 ftVlbf)
(b) Connect the parking brake switch connector.
18. INSTALL INSTRUMENT PANEL INSERT SUB-ASSY LOWER LH
19. INSTALL INSTRUMENT PANEL SUB-ASSY UPPER
20. INSTALL FRONT DOOR SCUFF PLATE LH
21. INSTALL COMBINATION METER ASSY
22. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY
23. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL(See page 33-2)

F41687
F41687
F41010
C90470
Turn
Buckle
- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.1
33-9
2505 Author
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(d) Remove the 2 nuts, 2 bolts, clip and parking brake cable
assy No.1.
17. INSTALL PARKING BRAKE CABLE ASSY NO.1
(a) Install the parking brake cable assy No.1 with the 2 nuts,
2 bolts and clip.
(b) Install the parking brake cable assy No.1 with the clip, ad-
justing nut and lock nut to the parking brake control pedal
assy.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
(c) Install the console box mounting bracket No.2 with the 2
bolts.
Torque: 12.5 NVm (128 kgfVcm, 9 ftVlbf)
(d) Tighten the turn buckle, connect the parking brake cable
assy No.1 to the parking brake cable assy No.4.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)

C90462F41690
C90471
33-12
- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.3
2508 Author
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(c) Disconnect the parking brake cable assy No.3 from the
parking brake equalizer.
10. INSTALL PARKING BRAKE CABLE ASSY NO.3
(a) Connect the parking brake cable assy No.3 to the parking
brake equalizer.
(b) Install the parking brake cable assy No.3 with the 2 nuts
and bolt.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
(c) Install the parking brake cable assy No.3 with the 2 bolts
to the backing plate.
Torque: 7.8 NVm (80 kgfVcm, 69 in.Vlbf)
11. INSTALL PARKING BRAKE CABLE HEAT INSULATOR
(a) Install the parking brake heat insulator with the 3 nuts.
Torque: 5.4 NVm (55 kgfVcm, 48 kgfVcm)
12. APPLICATION HIGH TEMPERATURE GREASE(See page 33-16)
13. INSTALL PARKING BRAKE SHOE(See page 33-16)

- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.3
33-13
2509 Author
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
14. INSTALL PARKING BRAKE SHOE STRUT LH(See page 33-16)
15. INSTALL PARKING BRAKE SHOE STRUT COMPRESSION SPRING(See page 33-16)
16. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING(See page 33-16)
17. CHECK PARKING BRAKE INSTALLATION(See page 33-16)
18. INSTALL REAR DISC(See page 33-16)
19. ADJUST PARKING BRAKE SHOE CLEARANCE(See page 33-16)
20. INSTALL REAR DISC BRAKE CALIPER ASSY LH
(a) Install the rear disc brake caliper with the 2 bolts.
Torque: 47 NVm (480 kgfVcm, 35 ftVlbf)
21. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
22. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL(See page 33-2)