2005 LEXUS ES300 torque

F41687
F41687
F41010
C90470
Turn
Buckle
- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.1
33-9
2505 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(d) Remove the 2 nuts, 2 bolts, clip and parking brake cable
assy No.1.
17. INSTALL PARKING BRAKE CABLE ASSY NO.1
(a) Install the parking brake cable assy No.1 with the 2 nuts,
2 bolts and clip.
(b) Install the parking brake cable assy No.1 with the clip, ad-
justing nut and lock nut to the parking brake control pedal
assy.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
(c) Install the console box mounting bracket No.2 with the 2
bolts.
Torque: 12.5 NVm (128 kgfVcm, 9 ftVlbf)
(d) Tighten the turn buckle, connect the parking brake cable
assy No.1 to the parking brake cable assy No.4.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)

C90462F41690
C90471
33-12
- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.3
2508 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(c) Disconnect the parking brake cable assy No.3 from the
parking brake equalizer.
10. INSTALL PARKING BRAKE CABLE ASSY NO.3
(a) Connect the parking brake cable assy No.3 to the parking
brake equalizer.
(b) Install the parking brake cable assy No.3 with the 2 nuts
and bolt.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
(c) Install the parking brake cable assy No.3 with the 2 bolts
to the backing plate.
Torque: 7.8 NVm (80 kgfVcm, 69 in.Vlbf)
11. INSTALL PARKING BRAKE CABLE HEAT INSULATOR
(a) Install the parking brake heat insulator with the 3 nuts.
Torque: 5.4 NVm (55 kgfVcm, 48 kgfVcm)
12. APPLICATION HIGH TEMPERATURE GREASE(See page 33-16)
13. INSTALL PARKING BRAKE SHOE(See page 33-16)

- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.3
33-13
2509 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
14. INSTALL PARKING BRAKE SHOE STRUT LH(See page 33-16)
15. INSTALL PARKING BRAKE SHOE STRUT COMPRESSION SPRING(See page 33-16)
16. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING(See page 33-16)
17. CHECK PARKING BRAKE INSTALLATION(See page 33-16)
18. INSTALL REAR DISC(See page 33-16)
19. ADJUST PARKING BRAKE SHOE CLEARANCE(See page 33-16)
20. INSTALL REAR DISC BRAKE CALIPER ASSY LH
(a) Install the rear disc brake caliper with the 2 bolts.
Torque: 47 NVm (480 kgfVcm, 35 ftVlbf)
21. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
22. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL(See page 33-2)

3305L-02
C90470
Turn
Buckle
C90464
C90464
33-14
- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.4
2510 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
PARKING BRAKE CABLE ASSY NO.4
REPLACEMENT
HINT:
COMPONENTS: See page 71-8 and 33-3
1. REMOVE CONSOLE PANEL UPPER REAR(See page 71-1 1)
2. REMOVE CONSOLE BOX CARPET
3. REMOVE RR CONSOLE BOX(See page 71-1 1)
4. REMOVE CONSOLE BOX MOUNTING BRACKET NO.2
(a) Remove the 2 bolts and console box mounting bracket No.2.
5. REMOVE YAWRATE SENSOR (W/ VSC)(See page 32-59)
6. REMOVE PARKING BRAKE CABLE ASSY NO.4
(a) Loosen the turn buckle, disconnect the parking brake
cable assy No.4 from the parking brake cable assy No.1.
(b) Disconnect the parking brake cable assy No.4 from the
parking brake equalizer.
(c) Remove the 2 bolts and parking brake cable assy No.4.
7. INSTALL PARKING BRAKE CABLE ASSY NO.4
(a) Install the parking brake cable No.4 with the 2 bolts.
Torque: 12.5 NVm (128 kgfVcm, 9 ftVlbf)
(b) Connect the parking brake cable assy No.4 to the parking
brake equalizer.

C90470
Turn
Buckle
- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.4
33-15
2511 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(c) Tighten the turn buckle, connect the parking brake cable
assy No.4 to the parking brake cable assy No.1.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
8. INSTALL YAWRATE SENSOR (W/ VSC)(See page 32-59)
9. INSTALL CONSOLE BOX MOUNTING BRACKET NO.2
(a) Install the console box mounting bracket No.2 with the 2 bolts.
Torque: 12.5 NVm (128 kgfVcm, 9 ftVlbf)
10. INSTALL RR CONSOLE BOX
11. INSTALL CONSOLE BOX CARPET
12. INSTALL CONSOLE PANEL UPPER REAR
13. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL
14. CHECK VSC SENSOR SIGNAL (W/ VSC)(See page 05-471)

F40322
Front FrontRH
LH
F40026
Expand
Contract
- PARKING BRAKEPARKING BRAKE ASSY
33-19
2515 Author
: Date
:
16. CHECK PARKING BRAKE INSTALLATION
(a) Check that each part is installed properly.
NOTICE:
There should be no oil or grease adhering to the friction surface of the shoe lining and disc.
17. INSTALL REAR DISC(See page 32-41)
18. ADJUST PARKING BRAKE SHOE CLEARANCE
(a) Temporarily install the hub nuts.
(b) Remove the hole plug, and turn the adjuster and expand
the shoes until the disc locks.
(c) Contract the shoe adjuster until the disc can rotate
smoothly.
Standard : Return 8 notches
(d) Check shoe is no brake drag.
(e) Install the hole plug.
19. INSTALL REAR DISC BRAKE CALIPER ASSY LH
(a) Install the rear disc brake caliper with the 2 bolts.
Torque: 47 NVm (480 kgfVcm, 35 ftVlbf)
20. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
21. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL(See page 33-2)

3001V-08
F40163
F40164
C98686
30-2- DRIVE SHAFT / PROPELLER SHAFTDRIVE SHAFT, PROPELLER SHAFT, AXLE (From July,
2003)
2405 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
ON-VEHICLE INSPECTION
1. REMOVE FRONT WHEEL
2. DISCONNECT FRONT DISC BRAKE CALIPER ASSY LH (SEE PAGE 30-8)
3. REMOVE FRONT DISC
4. INSPECT FRONT AXLE HUB BEARING BACKLASH
(a) Using a dial indicator, check the backlash near the center
of the axle hub.
Maximum: 0.05 mm (0.0020 in.)
If the backlash exceeds the maximum, replace the bearing.
NOTICE:
Ensure that the dial indicator is set at right angles to the
measurement surface.
5. INSPECT FRONT AXLE HUB DEVIATION
(a) Using a dial indicator, check the deviation at the surface
of the axle hub outside the hub bolt.
Maximum: 0.05 mm (0.0020 in.)
If the deviation exceeds the maximum, replace the axle hub.
NOTICE:
Ensure that the dial indicator is set at right angles to the
measurement surface.
6. INSTALL FRONT DISC
7. INSTALL FRONT DISC BRAKE CALIPER ASSY LH (SEE PAGE 30-8)
8. INSTALL FRONT WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
9. REMOVE REAR WHEEL
10. DISCONNECT REAR DISC BRAKE CALIPER ASSY LH (SEE PAGE 30-26)
11. REMOVE REAR DISC
12. INSPECT REAR AXLE HUB BEARING BACKLASH
(a) Set a dial indicator near the center of the axle hub and
check the backlash in the bearing shaft direction.
Maximum: 0.05 mm (0.0020 in.)
If the backlash exceeds the maximum, replace the axle hub as-
sembly.
NOTICE:
Ensure that the dial indicator is set at right angles to the
measurement surface.

C98687
- DRIVE SHAFT / PROPELLER SHAFTDRIVE SHAFT, PROPELLER SHAFT, AXLE (From July,
2003)30-3
2406 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
13. INSPECT REAR AXLE HUB DEVIATION
(a) Using a dial indicator, check the deviation at the surface
of the axle hub outside the hub bolt.
Maximum: 0.07 mm (0.0027 in.)
If the deviation exceeds the maximum, replace the axle hub as-
sembly.
NOTICE:
Ensure that the dial indicator is set at right angles to the
measurement surface.
14. INSTALL REAR DISC
15. INSTALL REAR DISC BRAKE CALIPER ASSY LH (SEE PAGE 30-26)
16. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)