ON-VEHICLE SERVICE
BRC-63
[VDC/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
Revision: October 20052005 QX56
4. Touch "START".
CAUTION:
Set vehicle as shown in the display.
5. After approximately 10 seconds, touch "END". (After approxi-
mately 60 seconds, it ends automatically.)
6. Turn ignition switch OFF, then turn it ON again.
CAUTION:
Be sure to carry out above operation
7. Run vehicle with front wheels in straight-ahead position, then
stop.
8. Select "DATA MONITOR", "SELECTION FROM MENU", and
"DECEL G SEN" on CONSULT-II screen. Then check that "DECEL G SEN" is within ±0.08G. If value is
more than specification, repeat steps 3 to 7.
9. Erase memory of ABS actuator and electric unit (control unit) and ECM.
10. Turn ignition switch to OFF.
SF IA116 2E
OVERHEATING CAUSE ANALYSIS
CO-7
C
D
E
F
G
H
I
J
K
L
MA
CO
Revision: October 20052005 QX56
Except cool-
ing system
parts mal-
function— Overload on engineAbusive drivingHigh engine rpm under no
load
Driving in low gear for
extended time
Driving at extremely high
speed
Powertrain system mal-
function
— Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flowBlocked bumper —
— Blocked radiator grilleInstalled car brassiere
Mud contamination or
paper clogging
Blocked radiator —
Blocked condenser
Blocked air flow
Installed large fog lamp Symptom Check items
DI-1
DRIVER INFORMATION SYSTEM
K ELECTRICAL
CONTENTS
C
D
E
F
G
H
I
J
L
M
SECTION DI
A
B
DI
Revision: October 20052005 QX56 PRECAUTION ............................................................ 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Wiring Diagrams and Trouble Diagnosis .................. 3
PREPARATION ........................................................... 4
Commercial Service Tool ......................................... 4
COMBINATION METERS ........................................... 5
System Description .................................................. 5
UNIFIED METER CONTROL UNIT ...................... 5
POWER SUPPLY AND GROUND CIRCUIT ........ 6
WATER TEMPERATURE GAUGE ........................ 6
ENGINE OIL PRESSURE GAUGE ....................... 6
A/T OIL TEMPERATURE GAUGE ........................ 6
VOLTAGE GAUGE ................................................ 6
TACHOMETER ..................................................... 6
FUEL GAUGE ....................................................... 6
SPEEDOMETER ................................................... 6
CAN COMMUNICATION SYSTEM DESCRIP-
TION ...................................................................... 6
Component Parts and Harness Connector Location ..... 7
Combination Meter ................................................... 8
CHECK .................................................................. 8
Circuit Diagram ........................................................ 9
Wiring Diagram — METER — ................................ 10
Terminals and Reference Value for Combination
Meter ...................................................................... 12
Meter/Gauge Operation and Odo/Trip Meter ......... 13
SELF-DIAGNOSIS FUNCTION .......................... 13
HOW TO INITIATE COMBINATION METER
SELF- DIAGNOSIS MODE ................................. 13
COMBINATION METER SELF-DIAGNOSIS
MODE FUNCTIONS ........................................... 13
How to Proceed With Trouble Diagnosis ................ 17
Diagnosis Flow ....................................................... 17
Power Supply and Ground Circuit Inspection ........ 18
Symptom Chart ...................................................... 19
Vehicle Speed Signal Inspection ............................ 19
Engine Oil Pressure Signal Inspection ................... 19
Water Temperature Signal Inspection .................... 21Engine Speed Signal Inspection ............................. 21
Fuel Level Sensor Unit Inspection .......................... 22
FUEL LEVEL SENSOR UNIT ............................. 22
LOW-FUEL WARNING LAMP ............................. 22
Fuel Gauge Fluctuates, Indicates Wrong Value, or
Varies ...................................................................... 24
Fuel Gauge Does Not Move to Full-position ........... 24
Electrical Components Inspection .......................... 25
FUEL LEVEL SENSOR UNIT CHECK ................ 25
Removal and Installation of Combination Meter ..... 25
COMPASS AND THERMOMETER ........................... 26
System Description ................................................. 26
OUTSIDE TEMPERATURE DISPLAY ................. 26
DIRECTION DISPLAY ......................................... 26
Wiring Diagram — COMPAS — ............................. 27
Trouble Diagnoses ................................................. 28
PRELIMINARY CHECK FOR THERMOMETER ... 28
INSPECTION/COMPASS AND THERMOME-
TER ..................................................................... 28
Calibration Procedure for Compass ....................... 29
CORRECTION FUNCTIONS OF COMPASS ...... 29
INITIAL CORRECTION PROCEDURE FOR
COMPASS ........................................................... 29
WARNING LAMPS .................................................... 30
Schematic ............................................................... 30
Wiring Diagram — WARN — .................................. 31
Oil Pressure Warning Lamp Stays Off (Ignition
Switch ON) ............................................................. 37
Oil Pressure Warning Lamp Does Not Turn Off (Oil
Pressure Is Normal) ................................................ 39
A/T INDICATOR ........................................................ 40
Wiring Diagram — AT/IND — ................................. 40
A/T Indicator Does Not Illuminate ........................... 41
WARNING CHIME ..................................................... 42
Component Parts and Harness Connector Location ... 42
System Description ................................................. 42
FUNCTION .......................................................... 42
IGNITION KEY WARNING CHIME ..................... 43
LIGHT WARNING CHIME ................................... 43
SEAT BELT WARNING CHIME ........................... 43
COMBINATION METERS
DI-5
C
D
E
F
G
H
I
J
L
MA
B
DI
Revision: October 20052005 QX56
COMBINATION METERSPFP:24814
System DescriptionEKS00BBU
UNIFIED METER CONTROL UNIT
Speedometer, odometer, tachometer, fuel gauge, oil pressure gauge, voltage gauge and water tempera-
ture gauge are controlled by the unified meter control unit, which is built into the combination meter.
Warning indicators are controlled by signals drawn from the CAN communication system, BCM (body con-
trol module), and components connected directly to the combination meter.
Digital meter is adopted for odometer/trip meters*, as well as the A/T position indicator display.
*The record of the odometer is kept even if the battery cable is disconnected.
Odometer/trip meters and A/T indicator segments can be checked in diagnosis mode.
Meters/gauges can be checked in diagnosis mode.
Illumination control
The unified meter control unit outputs the speedometer, odometer/trip meters, tachometer, oil pressure gauge,
voltage gauge, A/T indicator, fuel and temperature gauge lighting when the ignition switch is turned on. When
the lighting switch is turned on, the illumination control switch can be used to adjust the brightness of the com-
bination meter illumination and the odometer/trip meters and meter illumination. When the ignition switch is
turned from the OFF to the ON position, the combination meter dial lighting will remain off for 0.7 seconds. For
additional combination meter illumination control information, refer to LT-152, "
System Description" .
DI-6
COMBINATION METERS
Revision: October 20052005 QX56
POWER SUPPLY AND GROUND CIRCUIT
Power is supplied at all times
through 10A fuse [No.19, located in the fuse block (J/B)]
to combination meter terminal 8.
With the ignition switch in the ON or START position, power is supplied
through 10A fuse [No.14, located in the fuse block (J/B)]
to combination meter terminal 24.
With the ignition switch in the ACC or ON position, power is supplied
through 10A fuse [No.4, located in the fuse block (J/B)]
to combination meter terminal 1.
Ground is supplied
to combination meter terminal 17
through body grounds M57, M61 and M79.
WATER TEMPERATURE GAUGE
The water temperature gauge indicates the engine coolant temperature.
ECM provides an engine coolant temperature signal to combination meter via CAN communication lines.
ENGINE OIL PRESSURE GAUGE
The engine oil pressure gauge indicates the engine oil pressure.
The engine oil pressure gauge is regulated by the unified meter control unit and input from the oil pressure
sensor.
A/T OIL TEMPERATURE GAUGE
The A/T oil temperature gauge indicates the A/T fluid temperature.
TCM (transmission control module) provides an A/T fluid temperature signal to combination meter via CAN
communication lines.
V O LTA G E G A U G E
The voltage gauge indicates the battery/charging system voltage.
The voltage gauge is regulated by the unified meter control unit.
TACHOMETER
The tachometer indicates engine speed in revolutions per minute (rpm).
ECM provides an engine speed signal to combination meter via CAN communication lines.
FUEL GAUGE
The fuel gauge indicates the approximate fuel level in the fuel tank.
The fuel gauge is regulated by the unified meter control unit and a variable resistor signal supplied
to combination meter terminal 15
through fuel level sensor unit and fuel pump terminal 2
through fuel level sensor unit and fuel pump terminal 5
from combination meter terminal 16.
SPEEDOMETER
ABS actuator and electric unit (control unit) provides a vehicle speed signal to the combination meter via CAN
communication lines.
CAN COMMUNICATION SYSTEM DESCRIPTION
Refer to LAN-5, "CAN COMMUNICATION" .
DI-12
COMBINATION METERS
Revision: October 20052005 QX56
Terminals and Reference Value for Combination MeterEKS00BBZ
Te r m i n a l
No.Wire
colorItemCondition
Reference value (V)
(Approx.) Ignition
switchOperation or condition
1OIgnition switch ACC or
ONACC — Battery voltage
8 Y/R Battery power supply OFF — Battery voltage
11 L C A N - H — — —
12 P CAN-L — — —
15 Y/L Fuel level sensor signal — —Refer to DI-22, "
Fuel Level Sensor
Unit Inspection" .
16 B/PFuel level sensor and oil
pressure sensor groundON — 0V
17 B Ground OFF — 0V
18 BR Illumination control switch — Lighting switch ONRefer to LT-153, "
ILLUMINATION
OPERATION BY LIGHTING
SWITCH" .
20 YOil pressure sensor sig-
nalON — 0 - 5V
22 GR/LOil pressure sensor refer-
ence voltageON — 5V
24 O/LIgnition switch ON or
STARTON — Battery voltage
COMBINATION METERS
DI-13
C
D
E
F
G
H
I
J
L
MA
B
DI
Revision: October 20052005 QX56
Meter/Gauge Operation and Odo/Trip MeterEKS00BC0
SELF-DIAGNOSIS FUNCTION
The following items can be checked during Combination Meter Self-Diagnosis Mode.
Gauge sweep and present gauge values.
Illuminates all odometer, fuel, and engine temperature segments.
Illuminates all micro controlled lamps/LED's regardless of switch configuration.
Displays estimated present battery voltage.
Displays seat belt buckle switch LH status.
HOW TO INITIATE COMBINATION METER SELF- DIAGNOSIS MODE
NOTE:
Once entered, Combination Meter Self-Diagnosis Mode will function with the ignition switch in ON or START.
Combination Meter Self-Diagnosis Mode will exit upon turning the ignition switch to OFF or ACC.
To initiate Combination Meter Self-Diagnosis Mode, refer to the following procedure.
1. Turn the ignition switch ON, while holding the odometer/trip meter switch for 5 - 8 seconds.
NOTE:
If the diagnosis function is activated the odometer/trip meter will display tESt.
COMBINATION METER SELF-DIAGNOSIS MODE FUNCTIONS
To interpret Combination Meter Self-Diagnosis Mode functions, refer to the following table.
Event Odometer Display Description of Test/Data Notes:
Odometer/trip meter A/B
switch held from 5 to 8
seconds (or until
released)tESt Initiating self-diagnosis mode
Odometer/trip meter A/B
switch engaged and
released = next test
requestedrXXXX, FAILReturn to normal opera-
tion of all lamps/LEDs and
displays hex ROM rev. If
a ROM checksum fault
exists, display alternates
between "r XXXX" and
"FAIL".
Next test requested nrXXXXDisplays hex ROM rev as
stored in NVM.
Next test requested GAGEPerforms sweep of all
gauges, then displays
present gauge values.
Performs checksum tests
on ROM and EE.Gauges sweep within 10 sec-
onds
Next test requested (All segments illuminated)Lights all odometer/trip
meter, fuel, and engine
temperature display seg-
ments.Initiating self-diagnosis mode
complete
Next test requested bulbIlluminates all micro-con-
trolled lamps/LEDs
regardless of SW configu-
ration.
Next test requested EE XX, FAILHex EE level. If EE
checksum fault exists,
display alternates
between "EE XX" and
"FAIL".
Next test requested dtXXXXHex coding of final manu-
facturing test date.
COMBINATION METERS
DI-17
C
D
E
F
G
H
I
J
L
MA
B
DI
Revision: October 20052005 QX56
How to Proceed With Trouble DiagnosisEKS00BC1
1. Confirm the symptom or customer complaint.
2. Perform diagnosis according to diagnosis flow. Refer to DI-17, "
Diagnosis Flow" .
3. According to the symptom chart, repair or replace the cause of the symptom.
4. Does the meter operate normally? If so, go to 5. If not, go to 2.
5. Inspection End.
Diagnosis FlowEKS00BC2
1. CHECK WARNING INDICATOR ILLUMINATION
1. Turn ignition switch ON.
2. Make sure warning indicators (such as malfunction indicator lamp and oil pressure low/coolant tempera-
ture high warning indicator) illuminate.
Do warning indicators illuminate?
YES >> GO TO 2.
NO >> Check ignition power supply system of combination meter. Refer to DI-18, "
Power Supply and
Ground Circuit Inspection" .
2. CHECK SELF-DIAGNOSIS OPERATION OF COMBINATION METER
Perform combination meter self-diagnosis. Refer to DI-13, "
SELF-DIAGNOSIS FUNCTION" .
Does self-diagnosis function operate?
YES >> GO TO 3.
NO >> Check combination meter power supply and ground circuit. Refer to DI-18, "
Power Supply and
Ground Circuit Inspection" .
3. CHECK ODOMETER OPERATION
Check segment display status of odometer.
Is the display normal?
YES >> GO TO 4.
NO >> Replace the combination meter. Refer to IP-13, "
Combi-
nation Meter" .
4. CHECK COMBINATION METER CIRCUIT
Check indication of each meter/gauge in self-diagnosis mode.
OK or NG
OK >> Go to DI-19, "Symptom Chart" .
NG >> Replace the combination meter. Refer to IP-13, "
Combi-
nation Meter" .
WKIA1531E
WKIA1814E