Page 457 of 3419

ATC-62
TROUBLE DIAGNOSIS
Revision: October 20052005 QX56
COMPONENT DESCRIPTION
Front Air Control
The front air control has a built-in microcomputer which processes
information sent from various sensors needed for air conditioner
operation. The air mix door motors, mode door motor, intake door
motor, defroster door motor, blower motor and compressor are then
controlled.
The front air control is unitized with control mechanisms. When the
various switches and temperature dials are operated, data is input to
the front air control.
Self-diagnostic functions are also built into the front air control to pro-
vide quick check of malfunctions in the auto air conditioner system.
Potentio Temperature Control (PTC)
There are two PTCs (passenger and driver) built into the front air
control. They can be set at an interval of 0.5°C (1.0°F) in the 16°C
(60°F) to 32°C (90°F) temperature range by rotating the temperature
dial. The set temperature is displayed.
DIAGNOSTIC PROCEDURE FOR A/C SYSTEM
SYMPTOM: A/C system does not come on.
WJIA0544E
WJIA1050E
WJIA0414E
Page 461 of 3419

ATC-66
TROUBLE DIAGNOSIS
Revision: October 20052005 QX56
COMPONENT DESCRIPTION
Mode Door Motor
The mode door motor is attached to the heater & cooling unit. It
rotates so that air is discharged from the outlet as indicated by the
front air control. Motor rotation is conveyed to a link which activates
the mode door.
DIAGNOSTIC PROCEDURE FOR MODE DOOR MOTOR
1. CHECK FRONT AIR CONTROL FOR POWER AND GROUND
1. Turn ignition switch ON.
2. Press the mode switch to the B/L ( ) mode.
3. Check voltage between front air control harness connector M49
terminal 5 and terminal 6 while pressing the mode switch to the
floor ( ) mode.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2. CHECK MODE DOOR MOTOR CIRCUITS FOR SHORT TO GROUND
1. Turn ignition switch OFF.
2. Disconnect the front air control harness connector.
3. Check continuity between front air control harness connector
M49 terminal 5, 6 and ground.
OK or NG
OK >> Replace front air control. Refer to ATC-147, "FRONT
AIR CONTROL" .
NG >> Repair or replace harness as necessary.
WJIA0587E
ConnectorTe r m i n a l s
Condition Voltage
(Approx.)
(+) (-)
Front air control:
M496 5Press
mode
switchBattery
voltage
WJIA1727E
5 - Ground : Continuity should not exist.
6 - Ground : Continuity should not exist.
WJIA1734E
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TROUBLE DIAGNOSIS
ATC-67
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Revision: October 20052005 QX56
3. CHECK FRONT AIR CONTROL FOR GROUND AND POWER
1. Press the mode switch to the D/F ( ) mode.
2. Check voltage between front air control harness connector M49
terminal 5 and terminal 6 while pressing the mode switch to the
vent ( ) mode.
OK or NG
OK >> GO TO 4.
NG >> Replace front air control. Refer to ATC-147, "
FRONT AIR CONTROL" .
4. CHECK MODE DOOR MOTOR AND CIRCUITS FOR OPEN
1. Turn ignition switch OFF.
2. Disconnect the front air control harness connector.
3. Check continuity between front air control harness connector
M49 terminal 5 and terminal 6.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5. CHECK MODE DOOR MOTOR CIRCUITS FOR OPEN
1. Disconnect the mode door motor harness connector.
2. Check continuity between front air control harness connector
M49 terminal 5, 6 and the mode door motor harness connector
terminal 5, 6.
OK or NG
OK >> Replace mode door motor. Refer to ATC-165, "Removal
and Installation" .
NG >> Repair or replace harness as necessary.
6. CHECK FRONT AIR CONTROL FOR PBR POWER AND GROUND
1. Reconnect front air control harness connector.
2. Turn ignition switch ON.
3. Check voltage between front air control harness connector M49
terminal 2 and terminal 15.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
ConnectorTerminals
Condition Voltage
(Approx.)
(+) (-)
Front air control:
M495 6Press
mode
switchBattery
voltage
WJIA1742E
Continuity should exist.
WJIA1728E
5 - 5 : Continuity should exist.
6 - 6 : Continuity should exist.
LJIA0027E
ConnectorTe r m i n a l s
Voltage
(Approx.)
(+) (-)
Front air control: M49 2 15 5V
WJIA1729E
Page 467 of 3419

ATC-72
TROUBLE DIAGNOSIS
Revision: October 20052005 QX56
COMPONENT DESCRIPTION
Air Mix Door Motors
The driver and front passenger air mix door motors are attached to
the front heater & cooling unit. The rear air mix door motor is
attached to the rear heater & cooling unit. These motors rotate so
that the air mix door is opened or closed to a position set by the front
(or rear) air control. Motor rotation is then conveyed through a shaft
and the air mix door position is then fed back to the front air control
by the PBR built into the air mix door motors.
DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR MOTOR (DRIVER)
1. CHECK FRONT AIR CONTROL FOR POWER AND GROUND
1. Turn ignition switch ON.
2. Rotate temperature control dial (driver) to 32°C (90°F).
3. Check voltage between front air control harness connector M49
terminal 3 and terminal 4 while rotating temperature control dial
(driver) to 16°C (60°F).
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
WJIA1876E
WJIA1877E
WJIA1245E
ConnectorTe r m i n a l s
Condition Voltage
(Approx.)
(+) (-)
Front air control:
M493 4Rotate temp
control dialBattery
voltage
WJIA1735E
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TROUBLE DIAGNOSIS
ATC-73
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Revision: October 20052005 QX56
2. CHECK AIR MIX DOOR MOTOR (DRIVER) CIRCUITS FOR SHORT TO GROUND
1. Turn ignition switch OFF.
2. Disconnect the front air control harness connector.
3. Check continuity between front air control harness connector
M49 terminal 3, 4 and ground.
OK or NG
OK >> Replace front air control. Refer to ATC-147, "FRONT
AIR CONTROL" .
NG >> Repair or replace harness as necessary.
3. CHECK FRONT AIR CONTROL FOR POWER AND GROUND
1. Turn ignition switch ON.
2. Rotate temperature control dial (driver) to 32°C (90°F).
3. Check voltage between front air control harness connector M49
terminal 3 and terminal 4 while rotating temperature control dial
(driver) to 16°C (60°F).
OK or NG
OK >> GO TO 4.
NG >> Replace front air control. Refer to ATC-147, "
FRONT AIR CONTROL" .
4. CHECK AIR MIX DOOR MOTOR (DRIVER) CIRCUITS FOR OPEN
1. Turn ignition switch OFF.
2. Disconnect the front air control harness connector.
3. Check continuity between front air control harness connector
M49 terminal 3 and terminal 4.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5. CHECK AIR MIX DOOR MOTOR (DRIVER) CIRCUITS FOR OPEN
1. Disconnect the air mix door motor (driver) harness connector.
2. Check continuity between front air control harness connector
M49 terminal 3, 4 and the air mix door motor (driver) harness
connector M147 terminal 1, 6.
OK or NG
OK >> Replace air mix door motor (driver). Refer to ATC-166,
"FRONT AIR MIX DOOR MOTOR (DRIVER)" .
NG >> Repair or replace harness as necessary.3 - Ground : Continuity should not exist.
4 - Ground : Continuity should not exist.
WJIA1736E
ConnectorTe r m i n a l s
Condition Voltage
(Approx.)
(+) (-)
Front air control:
M494 3Rotate temp
control dialBattery
voltage
WJIA1737E
Continuity should exist.
WJIA1738E
3 - 1 : Continuity should exist.
4 - 6 : Continuity should exist.
WJIA0588E
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ATC-76
TROUBLE DIAGNOSIS
Revision: October 20052005 QX56
DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR MOTOR (PASSENGER)
1. CHECK FRONT AIR CONTROL FOR POWER AND GROUND
1. Turn ignition switch ON.
2. Rotate temperature control dial (passenger) to 32°C (90°F).
3. Check voltage between front air control harness connector M50
terminal 36 and terminal 37 while rotating temperature control
dial (passenger) to 16°C (60°F).
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2. CHECK AIR MIX DOOR MOTOR (PASSENGER) CIRCUITS FOR SHORT TO GROUND
1. Turn ignition switch OFF.
2. Disconnect the front air control harness connector.
3. Check continuity between front air control harness connector
M50 terminal 36, 37 and ground.
OK or NG
OK >> Replace front air control. Refer to ATC-147, "FRONT
AIR CONTROL" .
NG >> Repair or replace harness as necessary.
3. CHECK FRONT AIR CONTROL FOR POWER AND GROUND
1. Turn ignition switch ON.
2. Rotate temperature control dial (passenger) to 16°C (60°F).
3. Check voltage between front air control harness connector M50
terminal 36 and terminal 37 while rotating temperature control
dial (passenger) to 32°C (90°F).
OK or NG
OK >> GO TO 4.
NG >> Replace front air control. Refer to ATC-147, "
FRONT AIR CONTROL" .
ConnectorTe r m i n a l s
Condition Voltage
(Approx.)
(+) (-)
Front air control:
M5037 36Rotate temp
control dialBattery
voltage
WJIA1740E
36 - Ground : Continuity should not exist.
37 - Ground : Continuity should not exist.
WJIA1741E
ConnectorTe r m i n a l s
Condition Voltage
(Approx.)
(+) (-)
Front air control:
M5036 37Rotate temp
control dialBattery
voltage
WJIA1778E
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TROUBLE DIAGNOSIS
ATC-79
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Revision: October 20052005 QX56
12. CHECK PBR FEEDBACK CIRCUIT FOR OPEN
1. Turn ignition switch OFF.
2. Disconnect the air mix door motor (passenger) harness connec-
tor and front air control harness connector.
3. Check continuity between air mix door motor (passenger) har-
ness connector M143 terminal 4 and front air control harness
connector M50 terminal 41.
OK or NG
OK >> Replace air mix door motor (passenger). Refer to AT C -
167, "FRONT AIR MIX DOOR MOTOR (PASSENGER)"
.
NG >> Repair or replace harness as necessary.
DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR MOTOR (REAR)
1. CHECK FRONT AIR CONTROL FOR POWER AND GROUND
1. Turn ignition switch ON.
2. Rotate temperature control dial (rear) to maximum heat.
3. Check voltage between front air control harness connector M50
terminal 27 and terminal 28 while rotating temperature control
dial (rear) to maximum cold.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2. CHECK AIR MIX DOOR MOTOR (REAR) CIRCUITS FOR SHORT TO GROUND
1. Turn ignition switch OFF.
2. Disconnect the front air control harness connector.
3. Check continuity between front air control harness connector
M50 terminal 27, 28 and ground.
OK or NG
OK >> Replace front air control. Refer to ATC-147, "FRONT
AIR CONTROL" .
NG >> Repair or replace harness as necessary.Continuity should exist.
WJIA0550E
ConnectorTe r m i n a l s
Condition Voltage
(Approx.)
(+) (-)
Front air control:
M5027 28Rotate temp
control dialBattery
voltage
WJIA1744E
27 - Ground : Continuity should not exist.
28 - Ground : Continuity should not exist.
WJIA1745E
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ATC-80
TROUBLE DIAGNOSIS
Revision: October 20052005 QX56
3. CHECK FRONT AIR CONTROL FOR POWER AND GROUND
1. Turn ignition switch ON.
2. Rotate temperature control dial (rear) to maximum cold.
3. Check voltage between front air control harness connector M50
terminal 27 and terminal 28 while rotating temperature control
dial (rear) to maximum heat.
OK or NG
OK >> GO TO 4.
NG >> Replace front air control. Refer to ATC-147, "
FRONT AIR CONTROL" .
4. CHECK AIR MIX DOOR MOTOR (REAR) CIRCUITS FOR OPEN
1. Turn ignition switch OFF.
2. Disconnect the front air control harness connector.
3. Check continuity between front air control harness connector
M50 terminal 27 and terminal 28.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5. CHECK AIR MIX DOOR MOTOR (REAR) CIRCUITS FOR OPEN
1. Disconnect the air mix door motor (rear) harness connector.
2. Check continuity between front air control harness connector
M50 terminal 27, 28 and the air mix door motor (rear) harness
connector B155 terminal 1, 6.
OK or NG
OK >> Replace air mix door motor (rear). Refer to ATC-167,
"REAR AIR MIX DOOR MOTOR" .
NG >> Repair or replace harness as necessary.
ConnectorTe r m i n a l s
Condition Voltage
(Approx.)
(+) (-)
Front air control:
M5028 27Rotate temp
control dialBattery
voltage
WJIA1746E
Continuity should exist.
WJIA1747E
27 - 1 : Continuity should exist.
28 - 6 : Continuity should exist.
LJIA0049E