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AT-242
KEY INTERLOCK CABLE
Revision: 2005 July 2005 FX
INSTALLATION
1. Set key interlock cable to key cylinder and install holder.
2. Clamp key interlock cable and fix to key interlock cable with band.
3. Turn ignition key to lock position.
4. Set selector lever to P position.
5. Insert interlock rod into adjuster holder.
6. Install casing cap to bracket.
7. Move slider in order to fix adjuster holder to interlock rod.
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AT-264
ON-VEHICLE SERVICE
Revision: 2005 July 2005 FX
7. Remove oil pan and oil pan gasket.
8. Check foreign materials in oil pan to help determine causes of
malfunction. If the ATF is very dark, smells burned, or contains
foreign particles, the frictional material (clutches, band) may
need replacement. A tacky film that will not wipe clean indicates
varnish build up. Varnish can cause valves, servo, and clutches
to stick and can inhibit pump pressure.
If frictional material is detected, perform A/T fluid cooler
cleaning. Refer to AT- 1 5 , "
A/T Fluid Cooler Cleaning" .
9. Support transmission assembly with a transmission jack. CAUTION:
When setting transmission jack, place wooden blocks to
prevent from damaging control valve with TCM and trans-
mission case.
10. Remove rear engine mounting member with power tool. Refer to AT- 2 7 0 , "
Removal and Installation (2WD
Models)" .
11. Remove tightening bolts for rear extension assembly and trans- mission case.
12. Tap rear extension assembly with soft hammer.
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AT-268
AIR BREATHER HOSE
Revision: 2005 July 2005 FX
AIR BREATHER HOSEPFP:31098
Removal and InstallationACS002S0
VQ35DE ENGINE MODEL
Refer to the figure below for air breather hose removal and installation procedure.
CAUTION:
When installing an air breather hose, be careful not to be crushed or blocked by folding or bend-
ing the hose.
When inserting a hose to the transmission tube, be sure to insert it fully until its end reaches the
tube bend R portion.
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AIR BREATHER HOSE AT-269
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Revision: 2005 July 2005 FX
VK45DE ENGINE MODEL
Refer to the figure below for air breather hose removal and installation procedure.
CAUTION:
When installing an air breather hose, be careful not to be crushed or blocked by folding or bend-
ing the hose.
When inserting a hose to the transmission tube, be sure to insert it fully until its end reaches the
tube bend R portion.
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TRANSMISSION ASSEMBLY AT-271
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10. Remove crankshaft position sensor (POS) from transmission
assembly.
CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc. to get on the sensor's front
edge magnetic area.
Do not place in an area affected by magnetism.
11. Remove starter motor. Refer to SC-18, "
VQ35DE ENGINE
MODELS (2WD)" .
12. Remove fluid cooler tube.
13. Remove rear plate cover. Refer to EM-30, "
Removal and Installation (2WD Model)" .
14. Remove rear cover plate. Refer to EM-30, "
Removal and Installation (2WD Model)" .
15. Turn crankshaft, and remove the four tightening bolts for drive plate and torque converter.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
16. Support transmission assembly with a transmission jack. CAUTION:
When setting the transmission jack, be careful not to allow
it to collide against the drain plug.
17. Remove rear engine mounting member with power tool.
18. Remove air breather hose. Refer to AT- 2 6 8 , "
Removal and
Installation" .
19. Disconnect A/T assembly connector.
20. Remove A/T fluid charging pipe from transmission assembly.
21. Plug up openings such as the fluid charging pipe hole, etc.
22. Remove bolts fixing transmission assembly to engine assembly with power tool.
23. Remove transmission assembly from vehicle with a transmis- sion jack.
Secure torque converter to prevent it from dropping.
Secure transmission assembly to a transmission jack.
INSPECTION
Installation and Inspection of Torque Converter
After inserting a torque converter to a transmission, be sure to
check distance “A” to ensure it is within the reference value limit.
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Distance “A”: 25.0 mm (0.98 in) or more
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AT-272
TRANSMISSION ASSEMBLY
Revision: 2005 July 2005 FX
INSTALLATION
Install the removed parts in the reverse order of the removal, while paying attention to the following work.
When installing transmission assembly to the engine assembly,
attach the fixing bolts in accordance with the following standard.
Align the positions of tightening bolts for drive plate with those of
the torque converter, and temporarily tighten the bolts. Then,
tighten the bolts with the specified torque. Refer to AT- 2 7 0 ,
"COMPONENTS" .
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
When tightening the tightening bolts for the torque con-
verter after fixing the crankshaft pulley bolts, be sure to
confirm the tightening torque of the crankshaft pulley
mounting bolts.
After converter is installed to drive plate, rotate crankshaft
several turns and check to be sure that transmission rotates freely without binding.
Install crankshaft position sensor (POS). Refer to EM-30, "Removal and Installation (2WD Model)" .
After completing installation, check A/T fluid leakage, A/T fluid level, and the A/T positions of A/T. Refer to
AT- 1 2 , "
Changing A/T Fluid" , AT- 2 3 5 , "Adjustment of A/T Position" , AT- 2 3 5 , "Checking of A/T Position" .
Bolt No. 1 2 3 4
Number of bolts 1 5 2 2
Bolt length
“ ”mm (in) 55 (2.17) 65 (2.56) 65 (2.56) 35 (1.38)
Tightening torque
N·m (kg-m, ft-lb) 75
(7.7, 55) 55
(5.6, 41) 47
(4.8, 35)
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TRANSMISSION ASSEMBLY AT-275
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11. Remove crankshaft position sensor (POS) from transmission
assembly.
CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc., to get on the sensor's
front edge magnetic area.
Do not place in an area affected by magnetism.
12. Remove starter motor. Refer to SC-19, "
VQ35DE ENGINE
MODELS (AWD)" or SC-17, "VK45DE ENGINE MODELS" .
13. Disconnect fluid cooler tube from transmission assembly.
14. Remove rear plate cover. Refer to EM-36, "
Removal and Instal-
lation (AWD Model)" (for VQ35DE models) or EM-185,
"Removal and Installation" (for VK45DE models).
15. Turn crankshaft, and remove the four tightening bolts for drive plate and torque converter.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
16. Remove dynamic damper (for VQ35DE models). Refer to EM-
11 7 , "Removal and Installation (AWD Model)" .
17. Support transmission assembly with a transmission jack. CAUTION:
When setting the transmission jack, be careful not to allow
it to collide against the drain plug.
18. Remove rear engine mounting member with power tool.
19. Tilt the mission slightly to keep the clearance between body and mission, and then disconnect air breather hose from charging
pipe. Refer to AT- 2 6 8 , "
Removal and Installation" .
20. Disconnect A/T assembly connector and transfer assembly con- nector.
21. Remove A/T fluid charging pipe.
22. Plug up openings such as the fluid charging pipe hole, etc.
23. Remove bolts fixing transmission assembly to engine with power tool.
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TRANSMISSION ASSEMBLY AT-277
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Revision: 2005 July 2005 FX
Align the positions of tightening bolts for drive plate with those of
the torque converter, and temporarily tighten the bolts. Then,
tighten the bolts with the specified torque. Refer to AT- 2 7 3 ,
"COMPONENTS (FOR VQ35DE)" or AT- 2 7 4 , "COMPONENTS
(FOR VK45DE)" .
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
When tightening the tightening bolts for the torque con-
verter after fixing the crankshaft pulley bolts, be sure to
confirm the tightening torque of the crankshaft pulley
mounting bolts.
After converter is installed to drive plate, rotate crankshaft several turns and check to be sure that
transmission rotates freely without binding.
Install crankshaft position sensor (POS). Refer to EM-30, "Removal and Installation (2WD Model)" , EM-
185, "Removal and Installation" .
After completing installation, check A/T fluid leakage, A/T fluid level, and the positions of A/T. Refer to AT-
12, "Changing A/T Fluid" , AT- 2 3 5 , "Adjustment of A/T Position" , AT- 2 3 5 , "Checking of A/T Position" .
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