INTELLIGENT KEY SYSTEM BL-137
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3. CHECK UNLOCK SENSOR GROUND CIRCUIT
Check continuity between front door lock assembly (driver side) connector D10 terminal 5 (B) and ground.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace harness.
4. CHECK INTELLIGENT KEY UNIT OUTPUT SIGNAL
1. Connect Intelligent Key unit connector.
2. Driver side door lock is locked.
3. Check voltage between Intelligent Key unit connector M34 terminal 28 (W/B) and ground.
OK or NG
OK >> Replace front door lock assembly (driver side).
NG >> Replace Intelligent Key unit.
Check Door Request SwitchAIS004NH
1. CHECK DOOR REQUEST SWITCH
With CONSULT-II
Display “DR REQ SW” (driver door), “AS REQ SW” (passenger
door) and “BD/TR REQ SW” (back door) on DATA MONITOR
screen, and check if ON-OFF display is linked to door request switch
operation.
OK or NG
OK >> Door request switch is OK.
NG >> GO TO 2. 5 (B) – Ground : Continuity should exist.
PIIA6804E
28 (W/B) – Ground : Approx. 5V
PIIA6802E
Press door request switch. : ON
Release door request switch. : OFF
PIIB1361E
BL-174
BACK DOOR AUTO CLOSURE SYSTEM
Revision: 2005 July 2005 FX
Terminals and Reference Value for Back Door Closure Control UnitAIS004OG
*, (): Models with Intelligent Key Te r m i -
nal Wire
color Item Condition Voltage (V)
(Approx.)
1 R Power source (Fuse) — Battery voltage
2 PU Closure motor (open) signal Fully close → fully open
3 G Closure motor (close) signal Fully open → fully close
4 B Ground — 0
5 W
(B) Ground* — 0*
Unlock sensor signal
(passenger side) Passenger side door lock is locked 5
Passenger side door lock is unlocked 0
6 Y
(LG) Back door opener switch signal Back door opener switch is ON 0
Other than above 5
7 OR Half-latch switch signal Fully open → fully close
8 L Close switch signal Fully open → fully close
9 P Open switch signal Fully open → fully close
SIIA1480J
SIIA1480J
SIIA1479J
SIIA1478J
SIIA1481J
BACK DOOR AUTO CLOSURE SYSTEM BL-175
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Work FlowAIS004OH
1. Check the symptom and customer's requests.
2. Understand the outline of system. Refer to BL-170, "
System Description" .
3. Perform the preliminary check, Refer to BL-175, "
Preliminary Check"
4. According to the trouble diagnosis chart, repair or replace the cause of the malfunction. Refer to BL-175,
"Trouble Diagnosis Chart by Symptom" .
5. Does back door auto closure system operate normally? If Yes, GO TO 6, If No, GO TO 4.
6. INSPECTION END
Preliminary CheckAIS004OI
Remove the fuse No.18 for the back door closure with the back door closure inactive.
Check that the back door can be open / close normally.
CAUTION:
It is judged it is abnormal, discontinues closure operation, and drive lever returns to a neutral position
if not becoming full-latch within about three seconds after half-latch.
When this operation is done continuously three times, both back door closure and back door opener
switch are not operated because the function of back door closure is stopped.
Thing to reset power supply by pulling out and opening fuse in that case.
Trouble Diagnosis Chart by SymptomAIS004OJ
Symptom Diagnostic procedure and repair order Refer to page
Back door closure does not operate. 1.Back door closure motor power supply and ground
circuit check BL-176
2. Half-latch switch check
BL-176
3. Close switch checkBL-178
4. Open switch check.BL-179
5. Closure motor check.BL-185
6. Replace back door closure control unit.BL-185
Back door does not open (with Intelligent Key system). 1. Intelligent Key system check.
BL-1182. Back door opener switch check.BL-180
Back door does not open 1. Back door opener switch check.
BL-1822. Unlock sensor check.BL-184
3. Replace back door closure control unit.BL-185
Back door does not enter fully closed states through
back door closure operates. 1.Back door fitting adjustment.
BL-164
2. Replace back door lock assembly.BL-168
BL-184
BACK DOOR AUTO CLOSURE SYSTEM
Revision: 2005 July 2005 FX
Unlock Sensor Check (Without Intelligent Key)AIS004UA
1. CHECK UNLOCK SENSOR SIGNAL
1. Turn ignition switch OFF.
2. Check voltage between back door closure control unit connector and ground.
OK or NG
OK >> Unlock sensor is OK.
NG >> GO TO 2.
2. CHECK HARNESS CONTINUITY
1. Disconnect back door closure control unit and front door lock assembly (passenger side) connector.
2. Check continuity between back door closure control unit con- nector D106 terminal 5 and front door lock assembly (passenger
side) connector D40 terminal 5.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace harness between back door closure
control unit and front door lock assembly (passenger
side).
3. CHECK GROUND CIRCUIT
Check continuity between front door lock assembly (passenger side)
connector D40 terminal 4 and ground.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace harness.
Connector Terminals (Wire color)
Condition Voltage (V)
(Approx.)
(+) (-)
D106 5 (W) Ground Passenger side door lock is
locked 5
Passenger side door lock is
unlocked 0
PIIA6182E
5 (W) – 5 (W) : Continuity should exist.
PIIA6183E
4 (B) – Ground : Continuity should exist.
PIIA6184E
BRAKE MASTER CYLINDER BR-13
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BRAKE MASTER CYLINDERPFP:46010
On-Board InspectionAFS001N2
LEAK INSPECTION
Check for leaking in master cylinder attachment portion, reservoir tank, and brake tube connections.
Removal and InstallationAFS001N3
CAUTION:
Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.
REMOVAL
1. Drain brake fluid. Refer to BR-9, "Drain and Refill" .
2. Disconnect harness connectors for fluid level sensor and pressure sensor.
3. Using a flare nut wrench, disconnect brake tube from master cylinder assembly.
4. Remove master cylinder assembly fixing nut, remove master cylinder assembly from the vehicle. Refer to BR-16, "
Removal and Installation" .
INSTALLATION
Install in the reverse order of removal.
–Refill brake fluid and bleed air. Refer to BR-10, "Bleeding Brake System" .
CAUTION:
Refill with new brake fluid “DOT3”.
Do not reuse drained brake fluid.
ComponentsAFS001N4
SFIA2157E
BR-14
BRAKE MASTER CYLINDER
Revision: 2005 July 2005 FX
Disassembly and AssemblyAFS001N5
DISASSEMBLY
CAUTION:
Master cylinder can not be disassembled.
Remove reservoir tank only when absolutely necessary.
1. Remove clip.
2. Remove reservoir tank and grommet from master cylinder assembly.
ASSEMBLY
CAUTION:
Never use mineral oil such as kerosene, gasoline during the cleaning and assembly process.
Do not drop parts. If a part is dropped, do not use it.
1. Apply brake fluid grommet and attach to master cylinder assembly. CAUTION:
Do not reuse grommet.
2. Install reservoir tank onto master cylinder assembly.
3. Install clip.
1. Reservoir cap 2. Strainer 3. Float
4. Reservoir tank 5. Grommet 6. Master cylinder sub-assembly
7. Clip 8. Pressure sensor 9. Pressure sensor (Only ICC models)
SFIA1132E
SFIA1132E
BRC-1
BRAKE CONTROL SYSTEM
F BRAKES
CONTENTS
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SECTION BRC
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Revision: 2005 July 2005 FX
BRAKE CONTROL SYSTEM
VDC/TCS/ABS
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions for Brake System ............................. ..... 3
Precautions for Brake Control ............................. ..... 3
PREPARATION ...................................................... ..... 5
Special Service Tools .......................................... ..... 5
Commercial Service Tools ................................... ..... 5
ON-VEHICLE SERVICE ........................................ ..... 6
Adjustment of Steering Angle Sensor Neutral Posi-
tion ...................................................................... ..... 6
Calibration of Decel G Sensor (AWD Model) ...... ..... 6
SYSTEM DESCRIPTION ....................................... ..... 8
System Diagram .................................................. ..... 8
VDC Function ...................................................... ..... 8
TCS Function ...................................................... ..... 8
ABS Function ...................................................... ..... 8
EBD Function ...................................................... ..... 9
Fail-Safe Function ............................................... ..... 9
VDC / TCS SYSTEM ........................................ ..... 9
ABS, EBD SYSTEM ......................................... ..... 9
Hydraulic Circuit Diagram ................................... ... 10
CAN COMMUNICATION ....................................... ....11
System Description ............................................. .... 11
TROUBLE DIAGNOSIS ......................................... ... 12
How to Proceed with Diagnosis .......................... ... 12
BASIC CONCEPT ............................................ ... 12
DIAGNOSIS FLOWCHART ............................. ... 13
ASKING COMPLAINTS ................................... ... 14
EXAMPLE OF DIAGNOSIS SHEET ................ ... 14
Component Installation Location ......................... ... 15
Schematic ........................................................... ... 16
Wiring Diagram — VDC — .................................. ... 17
Control Unit Input/Output Signal Standard .......... ... 23
REFERENCE VALUE FROM CONSULT-II ...... ... 23
CONSULT-II Functions ........................................ ... 25
CONSULT-II MAIN FUNCTION ........................ ... 25
CONSULT-II BASIC OPERATION PROCEDURE ... 26
SELF-DIAGNOSIS ........................................... ... 27
DATA MONITOR .............................................. ... 30
ACTIVE TEST .................................................. ... 33
For Fast and Accurate Diagnosis ........................ ... 35
PRECAUTIONS FOR DIAGNOSIS .................. ... 35
Basic Inspection .................................................. ... 36
BASIC INSPECTION 1: BRAKE FLUID
AMOUNT, LEAKS, AND BRAKE PADS INSPEC-
TION ................................................................. ... 36
BASIC INSPECTION 2: POWER SYSTEM TER-
MINAL LOOSENESS AND BATTERY INSPEC-
TION ................................................................. ... 36
BASIC INSPECTION 3: ABS WARNING LAMP,
VDC OFF INDICATOR LAMP, SLIP INDICATOR
LAMP AND BRAKE WARNING LAMP INSPEC-
TION ................................................................. ... 37
Inspection 1: Wheel Sensor Circuit ..................... ... 37
Inspection 2: Engine System ............................... ... 39
Inspection 3: VDC/TCS/ABS Control Unit Circuit ... 40
Inspection 4: Pressure Sensor Circuit ................. ... 40
Inspection 5: Steering Angle Sensor Circuit ........ ... 42
Inspection 6: Yaw Rate/Side G Sensor (2WD
Model), Yaw Rate/Side/Decel G sensor (AWD Mod-
els) Circuit ............................................................ ... 44
Inspection 7: Solenoid and VDC Change-Over
Valve Circuit ......................................................... ... 46
Inspection 8: Actuator Motor Circuit .................... ... 47
Inspection 9: ABS Actuator and Electric Unit (Con-
trol Unit) Power Supply and Ground Circuit ......... ... 48
Inspection 10: Stop Lamp Switch Circuit ............. ... 50
Inspection 11: Brake Fluid Level Switch Circuit ... ... 51
Inspection 12: When “ST ANG SEN SIGNAL”
Appears on Self-diagnosis Results Display ......... ... 52
Inspection 13: When “DECEL G SEN SET” Appears
on Self-diagnostic Results Display (AWD Model) ... 52
Inspection 14: CAN Communication Circuit ........ ... 53
Component Inspection ......................................... ... 53
VDC OFF SWITCH .......................................... ... 53
Symptom 1: Excessive ABS Function Operation
BRC-2Revision: 2005 July 2005 FX
Frequency ............................................................
... 53
Symptom 2: Unexpected Pedal Reaction ............ ... 54
Symptom 3: The Braking Distance is Long .......... ... 54
Symptom 4: The ABS Function Does Not Operate ... 55
Symptom 5: Pedal Vibration or ABS Operation
Sound Occurs ...................................................... ... 55
Symptom 6: Vehicle Jerks During VDC/TCS/ABS
Control ................................................................. ... 55
WHEEL SENSORS ................................................ ... 57
Removal and Installation ..................................... ... 57
REMOVAL ........................................................ ... 57
INSTALLATION ................................................. ... 57
SENSOR ROTOR ................................................... ... 59
Removal and Installation ..................................... ... 59
REMOVAL ........................................................ ... 59
INSTALLATION ................................................. ... 59 ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) ... 60
Removal and Installation ...................................... ... 60
REMOVAL ......................................................... ... 60
INSTALLATION ................................................. ... 60
G SENSOR ............................................................. ... 62
Removal and Installation ...................................... ... 62
REMOVAL ......................................................... ... 62
INSTALLATION ................................................. ... 62
STEERING ANGLE SENSOR ................................ ... 63
Removal and Installation ...................................... ... 63
REMOVAL ......................................................... ... 63
INSTALLATION ................................................. ... 63