BL-2Revision: 2005 July 2005 FX
CHECK DOOR SWITCH (EXCEPT BACK DOOR
SWITCH) .......................................................... ... 42
CHECK BACK DOOR SWITCH ....................... ... 44
Check Key Switch ................................................ ... 46
Check Door Lock and Unlock Switch .................. ... 48
Check Door Lock Actuator (Driver Side) .............. ... 50
Check Door Lock Actuator (Passenger Side and
Rear LH/RH) ........................................................ ... 51
Check Fuel Lid Opener Actuator ......................... ... 52
Check Front Door Key Cylinder Switch (Lock) .... ... 53
Check Front Door Key Cylinder Switch (Unlock) . ... 54
Check Select Unlock Relay Circuit ...................... ... 55
REMOTE KEYLESS ENTRY SYSTEM .................. ... 56
Component Parts and Harness Connector Location ... 56
System Description .............................................. ... 57
INPUTS ............................................................ ... 57
OPERATED PROCEDURE .............................. ... 58
CAN Communication System Description ........... ... 59
CAN Communication Unit .................................... ... 59
Schematic ............................................................ ... 60
Wiring Diagram — KEYLES— ............................. ... 61
FIG. 1 ................................................................ ... 61
FIG. 2 ................................................................ ... 62
FIG. 3 ................................................................ ... 63
Terminals and Reference Value for BCM ............. ... 64
Terminals and Reference Value for IPDM E/R ..... ... 65
CONSULT-II Function (BCM) ............................... ... 66
CONSULT-II INSPECTION PROCEDURE ....... ... 66
CONSULT-II APPLICATION ITEMS ................. ... 67
Work Flow ............................................................ ... 69
Trouble Diagnosis Chart by Symptom ................. ... 70
Check Key Fob Battery and Function .................. ... 72
Check ACC Switch .............................................. ... 73
Check Door Switch .............................................. ... 74
CHECK DOOR SWITCH (EXCEPT BACK DOOR
SWITCH) .......................................................... ... 74
CHECK BACK DOOR SWITCH ....................... ... 76
Check Key Switch ................................................ ... 78
Check Remote Keyless Entry Receiver ............... ... 79
Check IPDM E/R Operation ................................. ... 82
Check Hazard Warning Lamp Function ............... ... 83
Check Horn Function ........................................... ... 83
Check Headlamp Function .................................. ... 83
Check Map Lamp and Ignition Keyhole Illumination
Function ............................................................... ... 83
ID Code Entry Procedure .................................... ... 84
KEY FOB ID SET UP WITH CONSULT-II ........ ... 84
KEY FOB ID SET UP WITHOUT CONSULT-II . ... 86
Removal and Installation of Remote keyless Entry
receiver ................................................................ ... 87
REMOVAL ........................................................ ... 87
INSTALLATION ................................................. ... 87
Key Fob Battery Replacement ............................. ... 88
INTELLIGENT KEY SYSTEM ................................ ... 89
Component Parts and Harness Connector Location ... 89
System Description .............................................. ... 91
DOOR LOCK FUNCTION ................................ ... 91
REMOTE CONTROL ENTRY FUNCTIONS ..... ... 92
ENGINE STARTUP FUNCTION ....................... ... 93 WARNING AND ALARM FUNCTION ...............
... 94
CHANGE SETTINGS FUNCTION .................... ... 97
INTELLIGENT KEY REGISTRATION ............... ... 97
STEERING LOCK UNIT REGISTRATION ........ ... 97
CAN Communication System Description ........... ... 98
CAN Communication Unit .................................... ... 98
Schematic ............................................................ ... 99
Wiring Diagram — I/KEY— .................................. .101
Terminals and Reference Value for INTELLIGENT
KEY UNIT ............................................................ .114
Terminals and Reference Value for Steering Lock
unit ....................................................................... .116
Terminals and Reference Value for BCM ............. .116
Terminals and Reference Value for IPDM E/R ..... .117
Diagnosis Procedure ............................................ .118
WORK FLOW ................................................... .118
CONSULT-II Functions ........................................ .119
CONSULT-II Inspection Procedure ...................... .119
BASIC OPERATION ......................................... .119
CONSULT-II Application Items ............................. .120
WORK SUPPORT ............................................ .120
SELF-DIAGNOSTIC RESULTS ........................ .120
DATA MONITOR ............................................... .120
ACTIVE TEST ................................................... .121
List of Operation Related Parts ............................ .122
Trouble Diagnosis Symptom Chart ...................... .123
ALL FUNCTIONS OF THE INTELLIGENT KEY
ARE NOT OPERATING .................................... .123
REMOTE CONTROL ENTRY FUNCTION MAL-
FUNCTION ....................................................... .123
DOOR LOCK FUNCTION MALFUNCTION ...... .124
ENGINE START FUNCTION MALFUNCTION . .125
WARNING CHIME FUNCTION MALFUNCTION .125
Check CAN Communication System Inspection .. .128
Check Intelligent Key Unit Power Supply and
Ground Circuit ...................................................... .129
Check Key Switch (Intelligent Key Unit Input) ...... .129
Check Key Switch (BCM Input) ............................ .131
Check Ignition Knob Switch ................................. .132
Check Door Switch .............................................. .133
CHECK DOOR SWITCH (EXCEPT BACK DOOR
SWITCH) ........................................................... .133
CHECK BACK DOOR SWITCH ........................ .134
Check Unlock Sensor .......................................... .136
Check Door Request Switch ................................ .137
Check Intelligent Key Warning Buzzer ................. .139
Check Outside Key Antenna ................................ .140
Check Inside Key Antenna ................................... .143
Check Steering Lock Unit ..................................... .144
Check Stop Lamp Switch ..................................... .146
Check Detention Switch ....................................... .147
Check Select Unlock Relay .................................. .149
Check Hazard Function ....................................... .150
Check Horn Function ........................................... .150
Check Headlamp Function ................................... .150
Check IPDM E/R Operation ................................. .150
Removal and Installation of Intelligent Key Unit ... .151
REMOVAL ......................................................... .151
BL-3
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INSTALLATION ................................................
. 151
Intelligent Key Battery Replacement ................... . 152
INTELLIGENT KEY BATTERY INSPECTION .. . 152
DOOR .................................................................... . 153
Fitting Adjustment ............................................... . 153
FRONT DOOR ................................................. . 153
REAR DOOR ................................................... . 153
STRIKER ADJUSTMENT ................................ . 154
Removal and Installation of Front Door ............... . 154
REMOVAL ........................................................ . 154
INSTALLATION ................................................ . 155
Removal and Installation of Rear Door ............... . 155
REMOVAL ........................................................ . 155
INSTALLATION ................................................ . 156
Removal and Installation of Door Weatherstrip ... . 156
REMOVAL ........................................................ . 156
INSTALLATION ................................................ . 156
FRONT DOOR LOCK ............................................ . 157
Removal and Installation ..................................... . 157
REMOVAL ........................................................ . 157
INSTALLATION ................................................ . 159
Disassembly and Assembly ................................ . 160
DOOR KEY CYLINDER ASSEMBLY ............... . 160
REAR DOOR LOCK .............................................. . 161
Removal and Installation ..................................... . 161
REMOVAL ........................................................ . 161
INSTALLATION ................................................ . 163
BACK DOOR ......................................................... . 164
Fitting Adjustment ............................................... . 164
VERTICAL/LATERAL CLEARANCE ADJUST-
MENT ............................................................... . 164
Back Door Assembly ........................................... . 164
REMOVAL ........................................................ . 164
INSTALLATION ................................................ . 165
INSPECTION ................................................... . 165
Removal and Installation of Back Door Striker .... . 165
REMOVAL ........................................................ . 165
INSTALLATION ................................................ . 165
Removal and Installation of Back Door Stay ....... . 166
REMOVAL ........................................................ . 166
INSTALLATION ................................................ . 166
Removal and Installation of Dave Tail Male &
Female ................................................................ . 166
REMOVAL ........................................................ . 166
INSTALLATION ................................................ . 167
Removal and Installation of Back Door Weatherstrip . 167
REMOVAL ........................................................ . 167
INSTALLATION ................................................ . 167
BACK DOOR LOCK ASSEMBLY ......................... . 168
Removal and Installation of Back Door Lock & Clo-
sure Assembly ..................................................... . 168
REMOVAL ........................................................ . 168
INSTALLATION ................................................ . 168
INSPECTION ................................................... . 168
Removal and Installation of Back Door Opener
Switch .................................................................. . 168
REMOVAL ........................................................ . 168 INSTALLATION ................................................
.169
Disassembly and Assembly ................................. .169
BACK DOOR LOCK & CLOSURE ASSEMBLY .169
BACK DOOR AUTO CLOSURE SYSTEM ............ .170
Component Parts and Harness Connector Location .170
System Description .............................................. .170
CLOSE OPERATION ....................................... .170
NON-OPERATION CONDITION ...................... .170
OPEN OPERATION ......................................... .171
Wiring Diagram — B/CLOS — ............................ .172
Terminals and Reference Value for Back Door Clo-
sure Control Unit .................................................. .174
Work Flow ............................................................ .175
Preliminary Check ............................................... .175
Trouble Diagnosis Chart by Symptom ................. .175
Back Door Closure Control Unit Power Supply and
Ground Circuit Check .......................................... .176
Half-Latch Switch Check ..................................... .176
Close Switch Check ............................................. .178
Open Switch Check ............................................. .179
Back Door Opener Switch Check (With Intelligent
Key) ..................................................................... .180
Back Door Opener Switch Check (Without Intelli-
gent Key) ............................................................. .182
Unlock Sensor Check (Without Intelligent Key) ... .184
Closure Motor Check ........................................... .185
Removal and Installation of Back Door Closer Con-
trol Unit ................................................................ .185
VEHICLE SECURITY (THEFT WARNING) SYSTEM .186
Component Parts and Harness Connector Location .186
System Description .............................................. .188
DESCRIPTION ................................................. .188
POWER SUPPLY ............................................. .189
INITIAL CONDITION TO ACTIVATE THE SYS-
TEM .................................................................. .189
VEHICLE SECURITY SYSTEM ALARM OPER-
ATION ............................................................... .190
VEHICLE SECURITY SYSTEM DEACTIVATION .190
PANIC ALARM OPERATION ........................... .190
CAN Communication System Description ........... .191
CAN Communication Unit .................................... .191
Schematic ............................................................ .192
Wiring Diagram -VEHSEC- .................................. .193
Terminals and Reference Value for BCM ............ .198
Terminals and Reference Value for IPDM E/R .... .199
CONSULT-II Function (BCM) .............................. .200
CONSULT-II APPLICATION ITEM ................... .201
Trouble Diagnosis ................................................ .202
WORK FLOW ................................................... .202
Preliminary Check ............................................... .203
Trouble Diagnosis Symptom Chart ...................... .204
Diagnostic Procedure 1 ....................................... .205
1 – 1 DOOR SWITCH CHECK ......................... .205
1 – 2 HOOD SWITCH CHECK ......................... .207
1 – 3 BACK DOOR SWITCH CHECK .............. .209
Diagnostic Procedure 2 ....................................... .211
SECURITY INDICATOR LAMP CHECK .......... .211
Diagnostic Procedure 3 ....................................... .212
FRONT DOOR KEY CYLINDER SWITCH
BL-18
RADIATOR CORE SUPPORT
Revision: 2005 July 2005 FX
RADIATOR CORE SUPPORTPFP:62500
Removal and InstallationAIS004LL
REMOVAL
1. Remove the front fender protector. Refer to EI-24, "Removal and Installation" .
2. Remove the front bumper. Refer to EI-14, "
Removal and Installation" .
3. Remove the ICC. Refer to ACS-73, "
REMOVAL AND INSTALLATION" .
4. Remove the headlamp. Refer to LT- 3 7 , "
Removal and Installation" .
5. Remove the washer tank. Refer to WW-36, "
Removal and Installation of Washer Tank" .
6. Remove the resonator. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" or EM-176, "AIR CLEANER
AND AIR DUCT" .
7. Remove the power steering oil cooler. Refer to PS-41, "
HYDRAULIC LINE" .
8. Remove the ambient sensor. Refer to AT C - 11 7 , "
Removal and Installation" .
9. Remove the crash zone sensor. Refer to SRS-42, "
Removal and Installation" .
10. Remove the horn connector, cooling fan connector and harness clip.
11. Remove the hood lock and disconnect hood lock control cable. Refer to BL-15, "
Removal and Installation
of Hood Lock Control" .
12. Remove the reservoir tank. Refer to CO-41, "
Removal and Installation" or CO-14, "Removal and Installa-
tion" .
13. Remove mounting blots and remove radiator core support. Remove mounting bolts with power tool.
1. Radiator core support assembly 2. Bolt 3. Bolt
4. Horn (High) 5. Air guide (RH) 6. Cooling fan
7. Air guide (LH) 8. Horn (Low)
PIIA6018E
INTELLIGENT KEY SYSTEM BL-115
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26 P/L Stop lamp switch — Brake pedal depressed (ON) 5
Brake pedal not depressed (OFF) 0
27 L/W Ignition knob switch — Press ignition knob. 12
Return ignition knob to LOCK position. 0
28 W/B Door unlock sensor — Door is locking → unlock 5 → 0
29 GY Door request switch
(back door) — Back door request switch operation:
Press (ON) 0
Other than the above (OFF) 5
31 Y/B Steering lock unit ground — — 0
32 R/B Steering lock unit com-
munication LOCK Press ignition knob with Intelligent Key
inside vehicle.
Other than the above 5
35 LG Inside key antenna (+)
signal
(Dashboard)
LOCK Any door open
→ Close (Door switch:
ON → OFF)
Ignition knob switch: ON (press ignition
knob.)
36 PU Inside key antenna (-)
signal
(Dashboard)
37 G Outside antenna RH (+)
LOCK Passenger door request switch opera-
tion (Switch: ON)
38 PU/
W Outside antenna RH (-)
39 R/Y Detention switch LOCK A/T selector lever in “P” position. 0
A/T selector lever in other position. Battery voltage
40 BR/
W Door lock relay LOCK
Door request switch (passenger side)
pressed Battery voltage
→ 0 → Battery
voltage
Te r -
minal
No. Wire
color Item Condition
Voltage (V)
(Approx.)
Ignition knob
position Operation or conditions
SIIA1911J
SIIA1910J
SIIA1910J
INTELLIGENT KEY SYSTEM BL-121
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ACTIVE TEST
ACC SW [ON/OFF] Displays status (Ignition switch ACC position: ON/Ignition switch OFF position:
OFF) as judged from ignition switch signal.
DOOR STAT SW [ON/OFF] Displays status from door unlock sensor ON/OFF condition.
STOP LAMP SW [ON/OFF] Displays status (Brake pedal depress: ON/brake pedal not depress: OFF) as
judged from stop lamp switch signal.
P RANGE SW [ON/OFF] Displays status from park/neutral position switch ON/OFF condition.
BD OPEN SW [ON/OFF] Displays status (Back door open: ON/Back door closed: OFF) as judged from back
door opener switch signal.
CAN COMM [ON/OFF] Display CAN communication system.
CAN CIRC 1 [ON/OFF] Display CAN communication system.
CAN CIRC 2 [ON/OFF] Display CAN communication system.
CAN CIRC 3 [ON/OFF] Display CAN communication system.
CAN CIRC 4 [ON/OFF] Display CAN communication system. Monitor item [OPERATION] Description
Monitor item Description
DOOR LOCK/UNLOCK This test is able to check all door lock actuators lock/unlock operation. These
actuators lock when “ON” on CONSULT-II screen is touched.
OUTSIDE BUZZER This test is able to check Intelligent Key warning buzzer operation. The buzzer will
be activated on when “ON” on CONSULT-II screen is touched.
INSIDE BUZZER This test is able to check buzzer (bultin combination meter) operation. The buzzer
will be activated on when “ON” on CONSULT-II screen is touched.
INDICATOR This test is able to check warning lamp operation. The lamp will be turned on
when “ON” on CONSULT-II screen is touched.
BL-122
INTELLIGENT KEY SYSTEM
Revision: 2005 July 2005 FX
List of Operation Related PartsAIS004N8
Parts marked with × are the parts related to operation.
Will not operate if there is a malfunction in
the area where there is a ×.
Intelligent Key
Key switch
Ignition knob switch ACC switch
Ignition switch
Door unlock sensor
Door switch
Door request switch
Inside key antenna
Out side key antenna
Intelligent Key warning buzzer Intelligent Key unit
CAN communication system
BCM
Combination meter
Steering lock unitStop lamp switch Detention switch
Passenger side select unlock relay
Door lock/unlock operation using Intelligent
Key remote controller button operation ×××××××
Door lock/unlock operation using door
request switch operation ×××××××××
Selective door unlock function using door
request switch operation ××××××× ×
Selective door unlock function using Intelli-
gent Key remote controller button opera-
tion ××× ×××
Door lock/unlock operation using mechani-
cal key ×
Ignition knob rotation permission using
Intelligent Key ××× × × × × ×
Ignition knob rotation permission using
mechanical key ×× × × ×× ×
Engine start using Intelligent Key ×× ×××××××
Engine start using mechanical key ×× × × × × ×
Key reminder door lock operation ××××××××
Selector lever reminder operation ×× ××× ×
Ignition switch return forgotten warning ××× × × × ×
Ignition key warning (when using mechani-
cal key) ××××
Ignition switch OFF position warning (for
inside car: when door closed) ×××× × × ×
Ignition switch OFF position warning (for
outside car: when door opened/closed) ×××× × ×× × ××
Warning for removal of Intelligent Key to
outside the car (when door open/closed) ××× × × ×× × × ×
Warning for removal of Intelligent Key to
outside the car (from window) ××× × × × × ×
Door lock non-operation warning ×××××××××
Intelligent key low battery warning ×× ×××
INTELLIGENT KEY SYSTEM BL-123
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Trouble Diagnosis Symptom ChartAIS004N9
ALL FUNCTIONS OF THE INTELLIGENT KEY ARE NOT OPERATING
REMOTE CONTROL ENTRY FUNCTION MALFUNCTION
Symptom Diagnoses service procedure Refer to page
“KEY” and “P shift” warning lamps in combination
meter do not light up at all. 1.
Check Intelligent Key unit power supply and ground
circuit BL-129
2. Check CAN communication
BL-128
3. Replace Intelligent Key unitBL-151
“KEY” and “P shift” warning lamps in combination
meter turn on, but doors cannot be locked/
unlocked or the engine can not be started using
Intelligent Key. 1.
Use CONSULT-II to check if the Intelligent Key has
been registered Refer to
CONSULT-II Operation Manual
2. Use CONSULT-II setting change function to check if
Intelligent Key system has been cancelled BL-120
3. Intelligent Key battery inspection
BL-152
4. Replace Intelligent Key unitBL-151
Symptom Diagnoses service procedure Refer to page
Door lock/unlock does not operate (other func-
tions normal) when Intelligent Key remote con-
troller button is operated. 1. Check door lock/unlock setting
BL-120
2. Intelligent Key battery inspectionBL-152
3. Check door unlock sensorBL-136
4. Check door switchBL-133
5. Replace BCMBCS-16
6. Replace Intelligent Key unit BL-151
Driver side selective door unlock function does
not operate, when Intelligent Key remote control-
ler button is operated.
(All other remote control entry function is OK.) 1. Check selective door unlock setting
BL-120
2. Replace BCMBCS-16
3. Replace Intelligent Key unit BL-151
Panic alarm (horn and headlamp) do not acti-
vate, when panic alarm button is continuously
pressed.
(All other remote control entry function is OK.) 1. Check panic alarm mode
BL-120
2. Check headlamp functionBL-150
3. Check horn functionBL-150
4. Check IPDM E/R operationBL-150
5. Check key switch (Intelligent Key unit input)BL-129
6. Check ignition knob switchBL-132
7. Replace Intelligent Key unitBL-151
Hazard lamps do not flash during door lock oper-
ation using Intelligent Key remote controller but-
ton operated.
(Turn signal lamp operation is OK.)
(All other remote control entry function is OK.) 1. Check key reminder setting
BL-120
2. Replace BCMBCS-16
3. Replace Intelligent Key unit BL-151
Hazard lamps do not flash during door lock oper-
ation using Intelligent Key remote controller but-
ton operated.
(Turn signal lamps do not operate.) Check hazard function
BL-150
Intelligent Key warning buzzer does not sound
during door lock/unlock operation using Intelli-
gent Key remote controller button is operated.
(All other remote control entry function is OK.) 1.
Check if the operation confirmation Intelligent Key
warning buzzer was cancelled by the CONSULT-II set-
tings change function BL-120
2. Check Intelligent Key warning buzzer
BL-139
3. Replace Intelligent Key unitBL-151
BL-136
INTELLIGENT KEY SYSTEM
Revision: 2005 July 2005 FX
5. CHECK BCM OUTPUT SIGNAL
1. Connect BCM connector.
2. Check voltage between BCM connector and ground.
OK or NG
OK >> Check condition of harness and connector.
NG >> Replace BCM.
Check Unlock SensorAIS004NG
1. CHECK UNLOCK SENSOR POWER SUPPLY
Check voltage between Intelligent Key unit connector and ground.
OK or NG
OK >> Unlock sensor is OK.
NG >> GO TO 2.
2. CHECK UNLOCK SENSOR CIRCUIT
1. Turn ignition knob LOCK position.
2. Disconnect Intelligent Key unit and front door lock assembly (driver side) connector.
3. Check continuity between Intelligent Key unit connector M34 terminal 28 (W/B) and front door lock assembly (driver side) connector D10 terminal 4 (W).
OK or NG
OK >> GO TO 3.
NG >> Repair or replace harness between Intelligent Key unit and front door lock assembly (driver side).
58 (L) – Ground : Approx. 9V
PIIA6229E
Connector
Terminals (Wire color)
Condition Voltage (V)
(Approx.)
(+) (-)
M34 28 (W/B) Ground Driver side door lock is
locked 5
Driver side door lock is
unlocked 0
PIIA6802E
28 (W/B) – 4 (W) : Continuity should exist.
PIIA6803E