RFD-14
REAR FINAL DRIVE ASSEMBLY
Revision: 2005 July 2005 FX
REAR FINAL DRIVE ASSEMBLYPFP:38300
Removal and InstallationADS001AO
COMPONENTS
REMOVAL
1. Remove center muffler with a power tool. Refer to EX-3, "EXHAUST SYSTEM" .
2. Remove rear stabilizer bar with a power tool. Refer to FSU-16, "
STABILIZER BAR" .
3. Remove propeller shaft from the final drive. Refer to PR-9, "
Removal and Installation" .
4. Remove drive shaft from final drive. Then suspend it by wire etc. Refer to RAX-9, "
REAR DRIVE SHAFT" .
5. Remove breather hose from the final drive.
6. Remove rear wheel sensor. Refer to BRC-57, "
WHEEL SEN-
SORS" .
1. Rear final drive assembly 2. Upper stopper 3. Propeller shaft
4. Washer 5. Lower stopper 6. Drive shaft
PDIA0686E
SDIA1094E
RSU-1
REAR SUSPENSION
E SUSPENSION
CONTENTS
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SECTION RSU
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B
RSU
Revision: 2005 July 2005 FX
REAR SUSPENSION
PRECAUTIONS .......................................................... 2
Cautions .............................................................. ..... 2
PREPARATION ...................................................... ..... 3
Special Service Tools (SST) ................................ ..... 3
Commercial Service Tools ................................... ..... 3
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... ..... 4
NVH Troubleshooting Chart ................................ ..... 4
REAR SUSPENSION ASSEMBLY ........................ ..... 5
On-Vehicle Inspection and Service ..................... ..... 5
INSPECTION OF SUSPENSION ARM BALL
JOINT END PLAY ............................................ ..... 5
SHOCK ABSORBER INSPECTION ................ ..... 5
Wheel Alignment Inspection ................................ ..... 5
DESCRIPTION ................................................. ..... 5
PRELIMINARY CHECK ................................... ..... 5
CAMBER INSPECTION ................................... ..... 5
TOE-IN ............................................................. ..... 6
Components ........................................................ ..... 7
Removal and Installation ..................................... ..... 8
REMOVAL ........................................................ ..... 8
INSTALLATION ................................................ ..... 8
SHOCK ABSORBER ............................................. ..... 9
Removal and Installation ..................................... ..... 9
REMOVAL ........................................................ ..... 9
INSPECTION AFTER REMOVAL .................... ..... 9
INSTALLATION ................................................ ..... 9
Disassembly and Assembly ................................ ..... 9
DISASSEMBLY ................................................ ..... 9
INSPECTION AFTER DISASSEMBLY ............ ... 10
ASSEMBLY ...................................................... ... 10 SUSPENSION ARM ...............................................
... 11
Removal and Installation ..................................... ... 11
REMOVAL ........................................................ ... 11
INSPECTION AFTER REMOVAL .................... ... 11
INSTALLATION ................................................ ... 12
RADIUS ROD ......................................................... ... 13
Removal and Installation ..................................... ... 13
REMOVAL ........................................................ ... 13
INSPECTION AFTER REMOVAL .................... ... 13
INSTALLATION ................................................ ... 13
FRONT LOWER LINK ........................................... ... 14
Removal and Installation ..................................... ... 14
REMOVAL ........................................................ ... 14
INSPECTION AFTER REMOVAL .................... ... 14
INSTALLATION ................................................ ... 14
REAR LOWER LINK & COIL SPRING .................. ... 15
Removal and Installation ..................................... ... 15
REMOVAL ........................................................ ... 15
INSPECTION AFTER REMOVAL .................... ... 15
INSTALLATION ................................................ ... 15
STABILIZER BAR .................................................. ... 16
Removal and Installation ..................................... ... 16
REMOVAL ........................................................ ... 16
INSPECTION AFTER REMOVAL .................... ... 16
INSTALLATION ................................................ ... 16
REAR SUSPENSION MEMBER ............................ ... 17
Removal and Installation ..................................... ... 17
REMOVAL ........................................................ ... 17
INSPECTION AFTER REMOVAL .................... ... 17
INSTALLATION ................................................ ... 17
SERVICE DATA ..................................................... ... 18
Wheel Alignment ................................................. ... 18
Ball Joint .............................................................. ... 18
Wheelarch Height (Unladen*) .............................. ... 18
RSU-2
PRECAUTIONS
Revision: 2005 July 2005 FX
PRECAUTIONSPFP:00001
CautionsAES000MF
When installing rubber bushings, final tightening must be carried out under unladen conditions with tires
on level ground. Oil will shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
Unladen conditions means that fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
After servicing suspension parts, be sure to check wheel alignment.
Caulking nuts are not reusable. Always use new ones when installing. Since new caulking nuts are pre-
oiled, tighten as they are.
PREPARATION RSU-3
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RSU
Revision: 2005 July 2005 FX
PREPARATIONPFP:00002
Special Service Tools (SST)AES000MG
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsAES000MH
Tool number
(Kent-Moore No.)
Tool name Description
ST3127S000
(See J25742-1)
Preload gauge
1. GG91030000
Torque wrench (J25765)
2. HT62940000 ( — )
Socket adapter (1/2 ″)
3. HT62900000 ( — )
Socket adapter (3/8 ″) Measuring rotating torque of ball joint
NT124
Tool name
Description
Power tool
Removing wheel nuts
Removing brake caliper assembly
Removing rear suspension component
parts
PBIC0190E
RSU-4
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
Revision: 2005 July 2005 FX
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartAES000MI
Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: Applicable Reference page
RSU-7RSU-9—
—
—
RSU-7RSU-5RSU-16
NVH in PR section
NVH in RFD section
NVH in FAX and FSU section NVH in WT section
NVH in WT section
NVH in RAX section NVH in BR sectionNVH in PS section
Possible cause and SUSPECTED PARTS
Improper installation, looseness
Shock absorber deformation, damage or deflection
Bushing or mounting deterioration
Parts interference
Spring fatigue
Suspension looseness
Incorrect wheel alignment
Stabilizer bar fatigue
PROPELLER SHAFT
DIFFERENTIAL
FRONT AXLE AND FRONT SUSPENSION
TIRES
ROAD WHEEL
DRIVE SHAFT
BRAKES
STEERING
Symptom REAR SUSPENSION Noise
×××××× ××××××××
Shake ×××× × × ××××××
Vibration ××××× × ×× × ×
Shimmy ×××× × ××× ××
Judder ××× ××× ××
Poor quality ride or
handling ××××× ×× ×××
REAR SUSPENSION ASSEMBLY RSU-5
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RSU
Revision: 2005 July 2005 FX
REAR SUSPENSION ASSEMBLYPFP:55020
On-Vehicle Inspection and ServiceAES000MJ
Make sure the mounting conditions (looseness, back lash) of each component and component status (wear,
damage) are normal.
INSPECTION OF SUSPENSION ARM BALL JOINT END PLAY
Measure axial end play by installing and moving up/down between suspension arm and axle with an iron pry
bar or something similar.
CAUTION:
Be careful not to damage ball joint boot.
SHOCK ABSORBER INSPECTION
Check shock absorber for oil leakage, damage and replace if necessary.
Wheel Alignment InspectionAES000MK
DESCRIPTION
Measure wheel alignment under unladen conditions. “Unladen conditions” mean that fuel, engine coolant, and
lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
PRELIMINARY CHECK
1. Check tires for improper air pressure and wear.
2. Check road wheels for runout.
3. Check wheel bearing axial end play.
4. Check suspension arm ball joint axial end play.
5. Check shock absorber operation.
6. Check each mounting part of axle and suspension for looseness and deformation.
7. Check each link, arm and member for cracks, deformation, and other damage.
8. Check vehicle posture.
CAMBER INSPECTION
Measure camber of both right and left wheels with a suitable align-
ment gauge and adjust in accordance with the following procedures.
If outside the standard value, adjust with adjusting bolt in front lower
link.
NOTE:
After adjusting camber, be sure to check toe-in. Axial end play : 0 mm (0 in)
Camber : Refer to RSU-18, "
Wheel Alignment" .
SRA096A
SEIA0318E
RSU-6
REAR SUSPENSION ASSEMBLY
Revision: 2005 July 2005 FX
TOE-IN
Measure toe-in using following procedure. If out of the specification, inspect and replace any damaged or worn
rear suspension parts.
WARNING:
Always perform the following procedure on a flat surface.
Make sure that no person is in front of vehicle before push-
ing it.
1. Bounce rear of vehicle up and down to stabilize the posture.
2. Push vehicle straight ahead about 5 m (16 ft).
3. Put a mark on base line of the tread (rear side) of both tires at the same height of hub center. These are measuring points.
4. Measure distance “A” (rear side).
5. Push vehicle slowly ahead to rotate wheels 180 degrees (1/2 turn).
If wheels have rotated more than 180 degrees (1/2 turn), try the
above procedure again from the beginning. Never push vehicle
backward.
6. Measure distance “B” (front side).
7. If outside the standard value, adjust with adjusting bolt in rear lower link.
CAUTION:
Be sure to adjust equally on RH and LH side with adjusting
bolt.
SFA614B
Total toe-in : Refer to RSU-18, "Wheel Alignment"
.
SFA234AC
SEIA0319E
RSU-8
REAR SUSPENSION ASSEMBLY
Revision: 2005 July 2005 FX
Removal and InstallationAES000MM
REMOVAL
1. Remove tire with power tool.
2. Remove brake caliper with power tool. Hang it in a place where it will not interfere with work. Refer to BR-
26, "REAR DISC BRAKE" .
NOTE:
Avoid depressing brake pedal while brake caliper is removed.
3. Remove wheel sensor from rear final drive, then remove wheel sensor harness from rear suspension member.
4. Remove height sensor harness from rear suspension member (if equipped).
5. Remove center muffler and main muffler. Refer to EX-3, "
Removal and Installation" .
6. Remove stabilizer bar. Refer to RSU-16, "
Removal and Installation" .
7. Remove rear propeller shaft. Refer to PR-9, "
Removal and Installation" .
8. Separate attachments between parking brake cable and vehicle and rear suspension member.
9. Remove rear lower link and coil spring. Refer to RSU-15, "
Removal and Installation" .
10. Remove fixing bolt in lower side of shock absorber with power tool.
11. Set jack under rear final drive.
12. Remove fixing bolts and nuts of tunnel stay and member stay with power tool, then remove those parts from vehicle.
13. Remove fixing bolts and nuts of rear pin stay with power tool and then remove rear pin stay from vehicle.
14. Gradually lowering jack, remove rear suspension assembly.
INSTALLATION
Refer to RSU-7, "Components" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.
Perform final tightening of installation position of links (rubber bushing) under unladen conditions with tires
on level ground. Check wheel alignment. Refer to RSU-5, "
Wheel Alignment Inspection" .
After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-6, "Adjust-
ment of Steering Angle Sensor Neutral Position" .
1. Bushing 2. Mounting seal 3. Mounting seal bracket
4. Distance tube 5. Bound bumper cover 6. Bound bumper
7. Shock absorber 8. Upper seat 9. Coil spring
10. Rubber seat 11. Rear lower link 12. Axle
13. Cotter pin 14. Radius rod 15. Front lower link protector
16. Front lower link 17. Stopper 18. Shock absorber assembly
19. Suspension arm 20. Stabilizer connecting rod mounting bracket 21. Stabilizer connecting rod
22. Rear pin stay 23. Rear suspension member 24. Stabilizer bar
25. Stabilizer bushing 26. Stabilizer clamp 27. Member stay
28. Tunnel stay A: With height sensor B: Without height sensor
Refer to GI-10, "
Components" , for the symbols in the figure.