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REAR DRIVE SHAFT RAX-9
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Revision: 2005 July 2005 FX
REAR DRIVE SHAFTPFP:39600
Removal and InstallationADS000C7
REMOVAL
1. Remove tire with power tool.
2. Remove cotter pin. Then remove lock nut from drive shaft.
3. Remove fixing nuts and bolts between side flange and drive shaft with power tool.
4. Separate drive shaft from wheel hub and bearing assembly by lightly tapping the end with a suitable ham- mer and wood block. If it is hard to separate, use a suitable puller.
5. Remove drive shaft from axle. CAUTION:
When removing drive shaft, do not apply an excessive angle to drive shaft joint. Also be careful
not to excessively extend slide joint.
INSPECTION AFTER REMOVAL
Move joint up/down, left/right, and in the axial direction. Check
for any rough movement or significant looseness.
Check boot for cracks or other damage, and also for grease
leakage.
If a trouble is found, disassemble drive shaft, and then replace
with new one.
INSTALLATION
Refer to RAX-9, "Removal and Installation" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.
1. Side flange 2. Cotter pin
SDIA1487E
RAA0030D
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RAX-10
REAR DRIVE SHAFT
Revision: 2005 July 2005 FX
Disassembly and AssemblyADS000C8
DISASSEMBLY
Final Drive Side
1. Press shaft in a vice.
CAUTION:
When retaining drive shaft in a vise, always use copper or aluminum plates between vise and
shaft.
2. Remove boot bands.
3. If plug needs to be removed, move boot to wheel side, and drive it out with a plastic hammer.
4. Remove stopper ring with a flat-bladed screwdriver, and pull out housing.
5. Remove snap ring, then remove ball cage/steel ball/inner race assembly from shaft.
6. Remove boot from shaft.
7. Remove old grease on housing with paper towels.
1. Plug 2. Housing 3. Snap ring
4. Ball cage/Steel ball/Inner race assembly 5. Stopper ring 6. Boot band
7. Boot 8. Shaft 9. Circular clip
10. Joint sub-assembly
SDIA1488E
SRA249A
SFA514A
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REAR DRIVE SHAFT RAX-11
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Revision: 2005 July 2005 FX
Wheel Side
1. Place shaft in a vice.
CAUTION:
When retaining drive shaft in a vise, always use copper or aluminum plates between vise and
shaft.
2. Remove boot bands. Then remove boot from joint sub-assembly.
3. Screw a drive shaft puller 30 mm (1.18 in) or more into threaded part of joint sub-assembly. Pull joint sub-assembly out of shaft.
CAUTION:
If joint sub-assembly cannot be removed after five or
more unsuccessful attempts, replace shaft and joint sub-
assembly as a set.
Align sliding hammer and drive shaft and remove them
by pulling directly.
4. Remove boot from shaft.
5. Remove circular clip from shaft.
6. While rotating ball cage, remove old grease on joint sub-assem- bly with paper towels.
INSPECTION AFTER DISASSEMBLY
Shaft
Replace shaft if there is any runout, cracking, or other damage.
Joint Sub-Assembly
Make sure there is no rough rotation or unusual axial looseness.
Make sure there is no foreign material inside joint.
Check joint sub-assembly for compression scars, cracks, or fractures.
CAUTION:
If there are any irregular conditions of joint sub-assembly components, replace the entire joint
sub-assembly.
Sliding Joint Side (Housing)
Make sure there are no compression scars, cracks, fractures or unusual wear of ball rolling surface.
Make sure there is no damage to shaft screws.
Make sure there is no deformation of boot installation parts.
Ball Cage
Make sure there are no compression scars, cracks, fractures of sliding surface.
Steel Ball
Make sure there are no compression scars, cracks, fractures or unusual wear.
Inner Race
Check ball sliding surface for compression scars, cracks, or fractures.
Make sure there is no damage to serrated part.
CAUTION:
If there are any irregular conditions in the component, replace with a new set of housing, ball
cage, steel ball and inner race.
SDIA0606E
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REAR DRIVE SHAFT RAX-13
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Revision: 2005 July 2005 FX
8. Install boot securely into grooves (indicated by * marks) shown
in the figure.
CAUTION:
If there is grease on boot mounting surfaces (indicated by*
marks) of shaft and housing, boot may come off. Remove
all grease from surfaces.
9. Make sure boot installation length “L” is the length indicated below. Insert a flat-bladed screwdriver or similar tool into smaller
side of boot. Bleed air from boot to prevent boot deformation.
CAUTION:
Boot may break if boot installation length is less than standard value.
Take care not to touch the tip of screwdriver to inside of boot.
10. Secure big and small ends of boot with new boot bands as shown in the figure.
NOTE:
Discard old boot bands; replace with new ones.
11. After installing housing and shaft, rotate boot to check whether or not the actual position is correct. If boot position is not correct,
secure boot with new boot band again.
Wheel Side
1. Insert the amount of grease (NISSAN genuine grease or equiva-
lent) into joint sub-assembly serration hole until grease begins to
ooze from ball groove and serration hole. After insert grease,
use a shop cloth to wipe off old grease that has oozed out.
2. Wind serrated part of shaft with tape. Install boot band and boot to shaft. Be careful not to damage boot.
NOTE:
Discard old boot band and boot; replace with each new one.
3. Remove protective tape wound around serrated part of shaft. Boot installation Length “L ”
VK45DE : 147.9 mm (5.82 in)
VQ35DE : 93.9 mm (3.697 in)
SDIA1738E
SFA395
SDIA1127E
SFA800
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SERVICE DATA RAX-15
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Revision: 2005 July 2005 FX
SERVICE DATAPFP:00030
Wheel BearingADS000C9
Drive ShaftADS000KS
Axial end play0 mm (0 in)
Rotational torque At a load of 49,033 N (5,000 kg, 11,000 lb)
Less than 2.7 N·m (0.28 kg-m, 24 in-lb)
Measurement of spring scale Less than 26.6 N (2.7 kg, 5.95 lb)
Measuring point (Brake caliper installation points)
SDIA0801E
Joint Wheel side Final drive side
Engine model VQ35DE VK45DE VQ35DE VK45DE
Grease quantity 86
− 96 g
(3.03 − 3.39 oz) 140
− 160 g
(4.93 − 5.64 oz) 124
− 134 g
(4.37 − 4.73 oz) 175
− 195 g
(6.17 − 6.88 oz)
Boots installed length 97 mm (3.82 in) 141.5 mm (5.57 in) 93.9 mm (3.697 in) 147.9 mm (5.82 in)
Page 4376 of 4731

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING RFD-7
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Revision: 2005 July 2005 FX
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartADS001AI
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: Applicable Reference page
Refer to
RFD-25, "
INSPECTION AFTER DISASSEMBLY
" .
Refer to RFD-18, "
Tooth Contact
" .
Refer to RFD-25, "
INSPECTION AFTER DISASSEMBLY
" .
Refer to RFD-19, "
Backlash
" .
Refer to RFD-20, "
Companion Flange Runout
" .
Refer to RFD-9, "
Checking Differential Gear Oil
" .
NVH in PR section.
NVH in FAX, RAX, FSU and RSU sections.
NVH in WT section.
NVH in WT section.
NVH in FAX and RAX section.
NVH in BR section.
NVH in PS section.
Possible cause and SUSPECTED PARTS
Gear tooth rough
Gear contact improper
Tooth surfaces worn
Backlash incorrect
Companion flange excessive runout
Gear oil improper
PROPELLER SHAFT
AXLE AND SUSPENSION
TIRES
ROAD WHEEL
DRIVE SHAFT
BRAKES
STEERING
Symptom Noise ×××××××××××××
Page 4381 of 4731

RFD-12
SIDE OIL SEAL
Revision: 2005 July 2005 FX
SIDE OIL SEALPFP:33142
Removal and InstallationADS001AN
REMOVAL
1. Remove center muffler with a power tool. Refer to EX-3, "EXHAUST SYSTEM" .
2. Remove rear wheel sensor. Refer to BRC-57, "
WHEEL SENSORS" .
3. Remove drive shaft from final drive. Then suspend it by wire etc. Refer to RAX-9, "
REAR DRIVE SHAFT"
.
4. Install attachment to side flange, and then pull out the side flange with the sliding hammer.
For VQ35DE models
NOTE:
Circular clip installation position: Final drive side
For VK45DE models
NOTE:
Circular clip installation position: Final drive side
5. Remove side oil seal, using a flat-bladed screwdriver. CAUTION:
Be careful not to damage gear carrier.
INSTALLATION
1. Apply multi-purpose grease to side oil seal lips.
2. Install side oil seal until it becomes flush with the case end, using the drift.
CAUTION:
Do not reuse oil seal.
When installing, do not incline oil seal. Tool number A: KV40104100 ( — )
B: ST36230000 (J-25840-A)
SDIA1582E
Tool number A: KV40101000 ( — )B: ST36230000 (J-25840-A)
SDIA1583E
SDIA1584E
Tool number : KV38100200 (J-26233)
SDIA1585E
Page 4382 of 4731
SIDE OIL SEAL RFD-13
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Revision: 2005 July 2005 FX
3. Install side flange with the following procedure.
a. Attach the protector to side oil seal.
b. After the side flange is inserted and the serrated part of side gear has engaged the serrated part of flange, remove the pro-
tector.
c. Put a suitable drift on the center of side flange, then drive it until sound changes.
NOTE:
When installation is completed, driving sound of the side flange
turns into a sound which seems to affect the whole final drive.
d. Confirm that the dimension of the side flange installation (Mea- surement A) in the figure comes into the following.
4. Install drive shaft. Refer to RAX-9, "
REAR DRIVE SHAFT" .
5. Install rear wheel sensor. Refer to BRC-57, "
WHEEL SEN-
SORS" .
6. Install center muffler. Refer to EX-3, "
Removal and Installation" .
Tool number : KV38107900 (J-39352)
SDIA0822E
Measurement A: 326 - 328 mm (12.83 - 12.91 in)
SDIA1039E