2005 Hyundai Azera Owner's Manual

5VEHICLE MAINTENANCE REQUIREMENTS
6
F040A01TG-GAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessaryMAINTENANCE UNDER SEVERE USAGE CONDITIONS
ENGINE OIL AND FILTER AIR CLEANER FILTERSPARK PLUGSBRAKE PADS, CALIPERS AND ROTORSREAR DISC BRAKE/LININGS, PARKING BRAKE STEERING GEAR BOX, LINKAGE & BOOTS/ LOWER ARM BALL JOINT, UPPER ARM BALL JOINTDRIVE SHAFTS AND BOOTSAUTOMATIC TRANSAXLEFLUID AIR CONDITIONER FILTER
(FOR EVAPORATOR AND BLOWER UNIT)
R I III I I
R R A, B, C, D, E, F, G, H, I, K C, EB, HC, D, G, HC, D, G, H C, D, E, F, G, H, I C, D, E, F, H A, C, E, F, G, H, I C, E
MAINTENANCE ITEM
European Community Only Except European Community
DRIVING
CONDITION
MAINTENANCE
OPERATION
EVERY 7,500 KM OR 6 MONTHS MORE FREQUENTLYMORE FREQUENTLYMORE FREQUENTLYMORE FREQUENTLY MORE FREQUENTLY EVERY 15,000 KM OR 6 MONTHS EVERY 45,000 KM EVERY 40,000 KM MORE FREQUENTLYMAINTENANCE
INTERVALS
SEVERE DRIVING CONDITIONS
A - Repeatedly driving short distance of less than 8km(5miles) in normal temperature or less than 16km(10miles) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather E - Driving in sandy areas
F - Driving in heavy traffic area over 32°C(90°F)G - Driving on uphill, downhill, or mountain roadH - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 170 Km/h(100 MPH) K - Frequently driving in stop-and-go conditions

5
VEHICLE MAINTENANCE REQUIREMENTS
7EXPLANATION OF SCHED- ULED MAINTENANCE ITEMS
F060M01A-AAT
o Engine Oil and Filter
The engine oil and filter should be changed at the intervals specified in the maintenance schedule. If the car is being driven in severe conditions,more frequent oil and filter changes are required. F060B01NF-GAT
o Drive Belts
Inspect all drive belts for evidence of cuts, cracks, excessive wear or oil saturation and replace if necessary.Drive belts should be checked periodi- cally for proper tension. F060C01A-AAT
o Fuel Filter
A clogged filter can limit the speed at
which the vehicle may be driven, dam-age the emission system and cause hard starting. If an excessive amountof foreign matter accumulates in the fuel tank, the filter may require re- placement more frequently. After installing a new filter, run the
engine for several minutes, and checkfor leaks at the connections. Fuel fil- ters should be installed by trained technicians.
F060D01A-AAT
o Fuel Lines, Fuel Hoses and
Connections
Check the fuel lines, fuel hoses and
connections for leakage and damage. Have a trained technician replace any damaged or leaking parts immediately. F060G01A-AAT
o Vapor Hose and Fuel Filler Cap The vapor hose and fuel filler cap should be inspected at those intervals specified in the maintenance sched- ule. Make sure that a new vapor hoseor fuel filler cap is correctly replaced. F060F01A-AAT
o Vacuum, Crankcase
Ventilation Hoses
Inspect the surface of hoses for evi- dence of heat and/or mechanical dam- age. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessiveswelling indicate deterioration. Particu- lar attention should be paid to examine those hose surfaces nearest to highheat sources, such as the exhaust manifold.

5VEHICLE MAINTENANCE REQUIREMENTS
8
F060H01A-AAT
o Air Cleaner Filter A Genuine Hyundai air cleaner filter is recommended when filter is replaced. F060J01A-AAT o Spark Plugs Make sure to install new spark plugs of the correct heat range. F070C01A-AAT
o Coolant
The coolant should be changed at the intervals specified in the mainte- nance schedule.
Inspect the hose routing to assure thatthe hoses do not come in contact withany heat source, sharp edges or mov- ing component which might cause heat damage or mechanical wear. Inspectall hose connections, such as clamps and couplings, to make sure they are secure, and that no leaks are present.Hoses should be replaced immedi- ately if there is any evidence of dete- rioration or damage.
F070F01A-AAT
o Brake Hoses and Lines
Visually check for proper installation,
chafing, cracks, deterioration and anyleakage. Replace any deteriorated or damaged parts immediately. F070E04A-AAT
o Automatic Transaxle Fluid
The fluid level should be in the "HOT"
range of the dipstick, after the engineand transaxle are at normal operating temperature. Check the automatictransaxle fluid level with the engine running and the transaxle in neutral, with the parking brake properly ap-plied.
Use HYUNDAI GENUINE ATF SP III,
DIAMOND ATF SP III, SK ATF SP III or other brands approved by Hyundai Motor Co., when adding or changingfluid.
F060N02E-AAT
o Valve Clearance
Inspect excessive valve noise and/orengine vibration and adjust if neces- sary. A qualified technician should perform the operation. F070B01A-GAT
o Cooling System
Check the cooling system part, such as radiator, coolant reservoir, hosesand connections for leakage and dam- age. Replace any damaged parts.

5
VEHICLE MAINTENANCE REQUIREMENTS
9
F070G02A-AAT
o Brake Fluid
Check brake fluid level in the brake fluid reservoir. The level should be between "MIN" and "MAX" marks on the side of the reservoir. Use onlyhydraulic brake fluid conforming to DOT 3 or DOT 4. F070H01TG-AAT
o Rear Disc Brake /
Linings, Parking Brake
Check the rear disc brake and linings for scoring, burning, leaking fluid, bro- ken parts, and excessive wear. In-spect the parking brake system in- cluding the parking brake pedal and cables. For detailed service proce-dures, refer to the Shop Manual. F070J01A-AAT
o Brake Pads, Calipers and
Rotors
Check the pads for excessive wear, discs for run out and wear, and cali-pers for fluid leakage. F070K01A-AAT
o Exhaust Pipe and Muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete- rioration, or damage. Start the engine and listen carefully for any exhaustgas leakage. Tighten connections or replace parts as necessary.
F070L01A-AAT
o Suspension Mounting Bolts
Check the suspension connections for
looseness or damage. Retighten to thespecified torque.
F070M01Y-AAT
o Steering Gear Box, Linkage &
Boots/Lower Arm Ball Joint, Upper Arm Ball Joint
With the vehicle stopped and engine
off, check for excessive free-play in the steering wheel.
Check the linkage for bends or dam-
age. Check the dust boots and ball joints for deterioration, cracks, or dam-age. Replace any damaged parts. F070N01A-AAT
o Power Steering Pump,
Belt and Hoses
Check the power steering pump and hoses for leakage and damage. Re- place any damaged or leaking parts immediately. Inspect the power steer-ing belt for evidence of cuts, cracks, excessive wear, oiliness and proper tension. Replace or adjust it if neces-sary. F070P01A-AAT o Drive Shafts and Boots Check the drive shafts, boots and clamps for cracks, deterioration, ordamage. Replace any damaged parts and, if necessary, repack the grease. F070Q01A-AAT
o Air Conditioning Refrigerant Check the air conditioning lines and connections for leakage and damage. Check air conditioning performanceaccording to the relevant shop manual if necessary.

Engine Compartment .................................................... 6-2
General Checks ........................................................... 6-3
Maintenance Precautions ............................................. 6-4
Checking the Engine Oil .............................................. 6-4
Checking and Changing the Engine Coolant ............... 6-7
Spark Plugs .................................................................. 6-9
Changing the Air Cleaner Filter ...................................6-10
Checking the Transaxle Fluid (Automatic) .................6-14
Checking the Brakes .................................................. 6-16
Air Conditioning Care .................................................. 6-18
Changing the Air Conditioner Filter .............................6-18
Checking Drive Belts .................................................. 6-21
Checking and Replacing Fuses ..................................6-21
Checking the Battery .................................................. 6-23
Checking the Eclectric Cooling Fans .........................6-25
Power Steering Fluid Level ......................................... 6-25
Headlight Aiming Adjustment ...................................... 6-26
Replacement of Light Bulbs ........................................6-28
Bulb Wattage ............................................................... 6-36
Fuse Panel D escription ............................................... 6-37
DO-IT-YOURSELF MAINTENANCE
6
6

6 DO-IT-YOURSELF MAINTENANCE
2
G010A01TG-GATENGINE COMPARTMENT
G010A01TG
CAUTION:
When inspecting or servic- ing the engine, you should handle tools and otherheavy objects carefully so that the plastic cover of the engine is not damaged.
!
1. Coolant reservoir cap
2. Engine oil filler cap
3. Air cleaner
4. Brake fluid reservoir 5. Fuse and relay box
6. Windshield washer fluid reservoir
7. Power steering fluid reservoir
8. Engine oil level dipstick 9. Automatic transaxle oil level dip-
stick
10. Radiator cap
11. Battery

6
DO-IT-YOURSELF MAINTENANCE
3GENERAL CHECKS
G020A01NF-GAT
Engine Compartment
The following should be checked regu- larly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below compo- nents)
o Power steering fluid level
o Battery condition
o Air filter condition
o Immediate repairing when engine trembling occurs
o Limit to restart more than 3 times when engine cannot start o Defroster, heating system operation
(and air conditioning, If Installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Automatic transaxle operation, in- cluding "Park" mechanism opera- tion
o Seat control condition and opera- tion
o Seat belt condition and operation
o Sun visor operation If you notice anything that does not operate correctly or appears to befunctioning incorrectly, inspect it care- fully and seek assistance from your Hyundai dealer if service is needed.
G020B01A-AAT
Vehicle Exterior
The following should be checked
monthly:
o Overall appearance and condition
o Wheel condition and wheel nut
torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare tire)
G020C01TG-AAT
Vehicle Interior
The following should be checked each
time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation

6 DO-IT-YOURSELF MAINTENANCE
4MAINTENANCE PRECAU- TIONS
!
G020D01TG-GAT Improper or incomplete service may result in problems. This section gives instructions only for the maintenanceitems that are easy to perform.Several procedures should be done byan authorized Hyundai dealer. NOTE: Improper owner maintenance dur- ing the warranty period may affectwarranty coverage. WARNING:
o Performing maintenance work on a vehicle can be dangerous. Youcan be seriously injured while performing some maintenance procedures. If you lack sufficientknowledge and experience or the proper tools and equipment to do the work, have it done by anauthorized Hyundai dealer.
o Working under the hood with the engine running is dangerous. It becomes even more dangerous when you wear jewelry or looseclothing. These can become en- tangled in moving parts and re- sult ininjury. Therefore, if youmust run the engine while work- ing under the hood, make certain that you remove all jewelry (espe-cially rings, bracelets, watches, and necklaces) and all neckties, scarves, and similar loose cloth-ing before getting near the en- gine or cooling fans.
CHECKING THE ENGINE OIL
G030A02O-GAT
Recommended Oil
Engine oil is essential to the perfor-
mance and service of the engine. It is suggested that you check the oil level at least once a week in normal use and more often if you are on a trip ordriving in severe conditions.
The engine oil quality should meet
the following classification.
API SJ, SL or ABOVE, ILSAC GF-3 or ABOVE G030B01JM