2005 CITROEN C6 brake

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CLUTCH
GEARBOX
TRANSMISSION
AM6 GEARBOX CONTROLS: «SHIFT LOCK» FUNCTIONIMPERATIVE: Respect the safety and cleanliness requirements, with reference to the brochure:
«Recommendations-Precautions».
The «shift lock»is a system that locks the gear selection lever in position «P».
Unlocking the «SHIFT LOCK»(normal operation).
Switch on the ignition.
Press the brake pedal and keep it pressed.
Move the gear selection lever out of position «P».
Unlocking the «SHIFT LOCK» (with an operating fault).
Should it be impossible to unlock the «shift lock»with the «Normal operation»method.
The fault may originate from one of the following components:
- «Shift lock».
- Gear lever position switch.
- Automatic gearbox ECU.
- Electrical harness.
- Battery voltage.
Operations to be performed.
Unclip the cover (1).
Unlock the «shift lock»by pressing at "a"with the aid of a screwdriver (screwdriver with a minimum length of
150 mm).
Move the gear selection lever out of position "P".
C5FP0RCD
Engines: ES9A - DT17BTED4
C5FP0RBC
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CLUTCH
GEARBOX
TRANSMISSION
DRAINING, FILLING AND TOPPING UP THE AM6 AUTOMATIC GEARBOX
WARNING: Do not take account of the information mentioned on tool [1].
Oil capacity for a dry gearbox: 7 litres (approx.).
Type of oil: JWS 3309 ESSO(red in colour).
Volume of oil remaining after draining: 4 litres (approx.).
Quantity of oil to be added: 3 litres (approx.).
Refit the filler plug (3)(with a new seal).
Tighten the plug (3)to: 4 ± 1 mdaN.
Initialise the oil usage counter (follow the procedure in the diagnostic tool).
Checking the oil level.
Prior conditions:
- Vehicle in a horizontal position.
- Check that the gearbox is not in back-up mode.
Remove the filler plug (3).
Add 0.5 litreof extra oil into the gearbox.
Press the brake, change through all the gears.
Gear lever in position "P".
Engine running, at idle:
- Oil temperature 60°C (+ 8 ; - 2)(parameter measures with a diagnostic tool).
- Remove the level plug (2).
B2CP3WZCB1BP317C
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CLUTCH
GEARBOX
TRANSMISSION
CHECKING THE OIL PRESSURE IN THE AM6 AUTOMATIC GEARBOX
WARNING: Clean the flexible pipe of the tool [1] each time before use; the different
automatic gearbox oils cannot be intermixed.
Fit the tool [1]on the tool [2].
Perform the following operations:
- Raise the vehicle, wheels hanging.
- Apply the parking brake.
- Start the engine.
- Check the oil pressure.
WARNING: Wait for the gearbox oil to reach a temperature between 58°C and 68°C.
Check the level of oil in the gearbox (see corresponding operation).
NOTE:Check the temperature of the oil using the diagnostic tool in parameter measures.
Gear lever position: D.
Engine speed: Idling.
Principal oil pressure: 3.7 to 4.2 bars.
B1BP3END
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CLUTCH
GEARBOX
TRANSMISSION
CHECKING THE OIL PRESSURE IN THE AM6 AUTOMATIC GEARBOX
Checking the torque converter.
WARNING: This check has to be of short duration (2 seconds), as it causes a rapid
rise in the temperature of the oil in the automatic gearbox.
Respect the following checking conditions:
- Engine at operating temperature.
- Gear lever in position D.
- Press on the brake pedal.
- Accelerate the engine to the maximum engine speed (see below).
Gear lever position.: D.
Maximum engine speed for ES9A : 2400 ± 50 rpm.
Maximum engine speed for DT17 : 2600 ± 50 rpm.
Diagnosis:
- If the maximum engine speed obtained is lower than the value indicated, the torque
converter is the cause.
- If the maximum engine speed obtained is higher than the value indicated, the automatic
gearbox is the cause (slipping).
Additional operations.
Remove tools [1]and [2].
Refit the screw (2), with a new seal.
Reposition the pipe (1).
Refit the air filter housing.
B1BP3END
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SUSPENSION
STEERING
125
CHECKING AND ADJUSTING VEHICLE HEIGHT
IMPERATIVE: Respect the safety and cleanliness requirements.
Tools.
[1]Gauge for measuring radius of wheels (5 bolts): 9801-T
[2]Gauge for height under bodyshell: 2305-T
[3] LEXIAstation: 4171-T
[4] PROXIAstation: 4165-T
Preliminary operations.
Check the tyre pressures.
Place the vehicle on a 4 column lift.
Switch on the ignition.
Release the parking brake.
Put the vehicle in the high position.
Put the vehicle in the normal height position (driving height).
During:During the measuring, do not move the vehicle.
Reference heights: REFERENCE = Ignition switched on
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BRAKES
3.0i 24S 2,7 24S
ES9A DT17BTED4
23,8 / 19,8/20,2/AFU (1)
254 / TEVES / AMCT / AFT(2)
TRW / C II 40 + 45 WE - 30-12 PE / 40 et 45
330
30/28
JURID-966 (with wear warning lamps)
TRW / C38 HR-PEX / 38
302
22/20
GALFER / G4555
BRAKE SPECIFICATIONS
Master cylinder/diameter/travel
Amplifier/supplier/type
FTSupplier/type/piston diameter
Disc diameter Ventilated
Disc thickness/min. thickness
Brake pad grade
Caliper/supplier/type/piston diameter
RRDisc diameter Ventilated
Disc thickness/min. thickness
Brake pad grade
Engine plate(1) AFU= Emergency braking assistance.
(2) AFT =Automatic lighting of hazard lamps under emergency braking.
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BRAKES
B3FP7GED
BRAKING SYSTEM: GENERAL SPECIFICATIONS
Braking system
Braking circuit in the form of anX.
Disc brakes at the front and at the rear
(vehicles all types):
- The front brake discs are ventilated.
- The rear brake discs are ventilated.
Electric parking brake (FSE)acting via cables on the
rear wheels.
The compensator and main brake limiter functions are
assured by the ABS REFsystems.
ESPis fitted as standard on the entire range.
NOTE: - REF (EBD) =Electronic Brakeforce
Distribution.
- ESP =Electronic Stability Programme.
Braking circuit
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BRAKES
B3FP7GFC
BRAKING SYSTEM: GENERAL SPECIFICATIONSComponents Supplier Reference Observations
Hydraulic valve blockLocated on the front LH chassis member:
TRWESP 4regulation channels
ECUVSC 440
25-way connector
Integral to the hydraulic valve block
2-way blackconnector
Front wheel sensor The sensors, of inductive type, are fitted on the pivot
SIEMENSAir gap non-adjustable: 0.25 to 1.65 mm
VDO 2-way blackconnector
Rear wheel sensor The sensors, of inductive type, are fitted on the pivot
Air gap non-adjustable: 0.23 to 1.35 mm
Front pivot bearingThe hub has a bearing with integral magnetic wheel
NSK(48 pairs of poles)
Rear hub bearingThe rear hub-bearing has a radial ABS target
(48 pairsof poles)
ABS/ESP hydraulic valve block
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